Mul-t-lock KC5, User'S Operation Manual

Page 1: ...Computerized Key Cutting Machine KC5TM USER OPERATION MANUAL ...

Page 2: ...neral 11 3 2 Machine Layout and Measurements 12 3 3 Weight 14 3 4 Service Environmental Requirements 14 3 4 1 Site Requirements and Arrangement 14 3 4 2 Wall Sockets Power Supply Requirements 14 3 4 3 Telephone Lines 14 3 4 4 Internet Wall Socket 15 3 4 5 Working Surface for the Machine 15 3 4 6 Vibration 15 3 4 7 Lighting 15 3 4 8 Electric Cable plug and socket 16 3 5 Machine Label 17 3 6 Noise L...

Page 3: ...tting Tools Station 40 5 7 Change Cutting Tools 41 5 7 1 The tool replacement procedure 43 5 8 Key Clamp 44 5 9 Magnetic Card Reader 45 5 10 HMI LCD and Keypad 46 5 11 Safety Door 47 5 12 Door Open Warning 49 5 13 Power Supply Socket and Main Switch 50 5 14 Main Fuse and Fuse Replacement 51 5 15 Machine Key Switch 52 5 16 USB Plug Unit 53 5 17 Machine Ventilation 54 5 18 Machine Axes and Direction...

Page 4: ...es 67 6 4 4 The SERVICE Option 71 6 4 5 The OFFSET Option 72 6 4 6 The TOOL CAL Calibration Option 74 6 4 7 The UPGRADE Option 75 6 4 8 The ETC Option 77 6 4 9 The COUNTERS Option 78 6 4 10 The TWO SIDES Option 79 6 4 11 The two sides AUTO Option 80 6 4 12 The two sides MANUAL Option 81 6 4 13 The TOOL CHANGE Option 82 6 4 14 The Machine Information Screens 83 6 5 Turning the Machine OFF 84 7 Main...

Page 5: ...en issued it is subject to future changes The machine serial number is marked on the machine label 1 1 Message From Mul T Lock The KC5 represents a new generation of high efficiency key cutting machines As a world leader in the field Mul T Lock takes the pride in providing the best quality and the most efficient high security products for locksmiths The KC5 offers fully automated CNC technology wi...

Page 6: ...acking and Transportation System Specifications 1 2 Terms of Usage The right and license to cut keys for Mul T Lock Ltd products is subject at all times to the terms in the agreement between the buyer of the KC5 Key Cutting Machine and Mul T Lock Ltd Refer to your agreement Example of a magnetic card MAGNETIC DUPLICATION KEY CARD ...

Page 7: ...obtained from the Mul T Lock Technologies Ltd Service Department Tech support mul t lock com The form is simple and only concerns copyrights After receiving the filled and signed form we will send to the buyer the file of this manual in two formats by e mail a PDF file for the record and Microsoft Word file for editing When the translation complete the user must return by mail two copies a file do...

Page 8: ...before proceeding with start up use maintenance or any other machine jobs The machine is equipped with all the safety devices necessary to ensure risk free use under standard conditions Machine installation maintenance and adjustment must be carried out in accordance of all safety standards and in observance of all the precautions deemed necessary for each task The operator must be qualified He mu...

Page 9: ... equipment is properly placed view any messages on the display etc Verify that the system is not undergoing maintenance The operator must always verify through direct tests that the emergency commands of the system are in perfect working order Never leave the machine unattended when in use except in cases where this is allowed During a pause in the work cycle switch OFF the machine During prolonge...

Page 10: ... up troubleshooting and maintenance procedures Report any unsafe conditions to the supervisor Secure electrical wires and cables to prevent damage Ensure that all personnel know the main power switch and main emergency switch locations and how to react in case of an electrical mechanical or other emergency Place approved types of fire extinguishers near the equipment Arrange the material to be wor...

Page 11: ...ories supplied with the machine or purchased directly from Mul T Lock Technologies Ltd To avoid getting caught in the moving parts area do not repair adjust or replace tools in the machine while in it is operation and or the main switch is ON Turn off the machine according to the procedures laid down in the user and maintenance instruction manual before carrying out other tasks Do not use matches ...

Page 12: ...ns are detailed and illustrated here to provide the operator with a thorough understanding of the system and of the proper maintenance and safety procedures thereby minimizing machine downtime The machine is specially designed and manufactured by Mul T Lock Machinery Ltd for customers of Mul T Lock Technologies Ltd The machine is specially designed for the cutting of all key platforms of Mul T Loc...

Page 13: ... 12 3 2 Machine Layout and Measurements System Specifications D 340 W 525 Top view ...

Page 14: ... 13 KC5 Key Cutting Machine User Manual Functional Description Operator Manual Maintenance Appendixes Packing and Transportation Introduction System Specifications Safety Notices Front view H 360 ...

Page 15: ...nd Arrangement The machine should be installed in a working area that provides adequate space for the operation and maintenance of the machine 3 4 2 Wall Sockets Power Supply Requirements The machine needs one wall electric socket Power supply requirements 1 PHASE 220 110 Volts 6 3 10 Ampere 50 60 Hz An electrician should check the ground in each socket If it is necessary to connect a computer and...

Page 16: ... height of about 75 cm if the operator will operate the machine from a seated position or at a height of about 1 meter if the operator will operate the machine from a standing position Calculate the tabletop surface dimensions on the basis of size of the machine the size and type of the computer and other criteria Do not block the ventilation shields at side of the machine Leave 200 mm of free spa...

Page 17: ...ric cable plug and socket Electric cable cord is supplied with the machine The cable is a regular 10 Ampere cable Consult your local electrician for any advice The electric cable cord socket side System Specifications ...

Page 18: ...Specifications Safety Notices 3 5 Machine Label Check the serial number of the machine This number is used for authorized upgrade Check the current 230V 50HZ or 110V 60HZ 3 6 Noise Level The machine noise level is low and normal The level is below 80 dbA The use of ear protection is not mandatory but ear protection is recommended for prolonged usage ...

Page 19: ...rting section Always act with extreme care to prevent personal injury or damage to the machine or its individual parts Personnel must keep clear from the suspended load and in any case keep out work areas where cranes forklift trucks and other lifting handling equipment are in use The transit lanes inside the factory where the machine is to be installed must be kept clear The floor must be kept cl...

Page 20: ...nstructions The machine is packed into cardboard crates tailored to accommodate the machine s dimensions After unpacking the machine store all packaging items for repacking the machine for shipment to the factory in the future if necessary The machine stands on the bench which includes shock absorbent material to protect the machine during transport The machine is attached to a bench with four met...

Page 21: ... 20 Install axis fixing jig Attach machine with 4 metal brackets Use two screws for each bracket Packing and Transporting ...

Page 22: ...ty Notices System Specifications Packing and Transportation Functional Description Operator Manual Maintenance Appendixes Introduction System Specifications Safety Notices Cover the machine with the plastic sheet Place foamed plastic plates around the machine ...

Page 23: ... 22 Packing and Transporting Place cardboard over the machine and wrap with plastic strips Mark the box with the sticker Components to be packed Main Unit Accessories ...

Page 24: ...ayer of plastic sheet Place 4 foamed plastic plates around the machine b Add one desiccant bag insertion inside cutters unit area c Fix the wrapped machine to the crate base using metal brackets that are attached to the base according to the wrapped machine configuration d Ensure that the following are imprinted on the crate Very Fragile Do not stack Avoid humidity Description of the crate content...

Page 25: ... 24 4 3 Packing Dimensions Overall dimensions Width 620 mm Depth 400 mm Height 470 mm Packing and Transporting ...

Page 26: ...this type of maneuver must conduct handling and lifting operations Arrange the transportation to comply with the dimensions and weight of the package Design and prepare the room for the machine on the basis of the room s dimensions and electricity and telephone connections The machine may be delivered 1 By road 2 By rail 3 By sea 4 By air When the crate arrives at the user s site it must be handle...

Page 27: ... 26 WARNING Avoid manual handling protect your back If manual work is mandatory employ a minimum of two workers for handling 1 2 3 4 5 6 Packing and Transporting ...

Page 28: ...s Inform the carrier or the company immediately of any missing or damaged part Unscrew the four metal brackets and release the machine from the wooden bench see page 22 Remove the machine from the wooden bench and place it securely on a suitable surface The KC5 machine arrives fully assembled Hold the machine base firmly and lift onto the workbench designated for its use handling with care If nece...

Page 29: ...ble electrical sockets The latter should be in a protected position The electrical power supply cables and the telephone lines must be protected in such a way they that do not get in the way of the operator 4 7 Receiving Inspection The machine arrives fully inspected before shipment After opening the machine container the client locksmith must inspect the shipment as follows Check that the machine...

Page 30: ...ontains Description Check a Key Cutting Machine KC5 b Machine and software operation manual c Installation and manual CD kit d 2 Keys for machine key switch e Machine key duplicating card f External cutter 1 g Internal cutter 2 h Snake cutter 3 i USB cable j Metal chip drawer k Declaration of conformity CE Transportation accessories Main motor supporting screw Axis fixing jig Note Please obtain th...

Page 31: ...o control all movements of the machine To operate the machine the operator uses the HMI includes the LCD and the Keypad Major Parts of the machine X and Y unit that includes the key clamp Z unit that includes the spindle motor and cutting tools unit HMI that includes the LCD display and the Keypad PLC and power supply Card reader Power connector and USB connector 5 Functional Description ...

Page 32: ... and motion control modules To get commands modes of operation and recipes from the HMI Human Machine Interface To solve the logic in accordance with machine status commands operation modes and recipes To count the information on products in the machine and to change its position according to the manufacturing process To send commands to the spindle motor servomotors indication lamps LCD screen et...

Page 33: ... 32 Functional Description 5 2 General Machine View ...

Page 34: ...System Specifications Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual General front view covers removed Door Hinge Y axe X axis Card Reader Spindle Motor Belt Pulley Cutters Unit ...

Page 35: ... 34 Functional Description General rear view ...

Page 36: ...ety Notices System Specifications Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual General rear view covers removed X axis motor Power Supply USB Controller Card reader ...

Page 37: ... 36 Functional Description X and Y Unit Covers Removed Y axis motor Y axis X axis Motor X axis Y axis sensor X axis sensor 5 3 X and Y Unit ...

Page 38: ...Functional Description Packing and Transportation Operator Manual 5 4 Z Station The Z axis Z axis Motor Spindle Motor BLDC driver 5 4 1 BLDC driver The BLDC driver unit is supplying 24 volts operating voltage to the required systems and assembled at the right side of the electronic panel The BDLC driver gets its command directly from the system controller output ...

Page 39: ... 38 Functional Description Z axis sensor Z axis Probe Z axis sensor ...

Page 40: ...es System Specifications Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual 5 5 Metal Chips Drawer The metal chips drawer used for collecting metal chips from the cutting process ...

Page 41: ...ation Spindle motor and cutting tool unit The spindle motor turns all three cutters together The motor uses a belt to turn the pulley Refer to next page to see tool replacement Functional Description Belt Pulley Spindle Motor Belt tension screw ...

Page 42: ...Specifications Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual 5 7 Cutting Tools Tools names locations and numbers 1 External cutter Sensor probe 2 Internal cutter Marker 3 Snake cutter ...

Page 43: ... 42 Tool replacement Functional Description Cutter 2 Cutter 3 Cutter 1 Tool pictures ...

Page 44: ...ct the tool number 1 2 or 3 and press ENTER to move all axis to the right position Select the new cutter tool Use a hexagonal 2 5 mm Allen key to release the screw that holds the tool Pull out the old tool Push the new tool firmly into its place with the flat surface facing the holding screw Tighten the screw slowly while simultaneously turn the cutter backwards and forwards to ensure it is tighte...

Page 45: ...all the way toward the key stopper Start in vertical position Use the handle to clamp the key Note when a key combination is specified with side pins start with the key clamped in horizontal position key 90º degree turned Refer to the instructions displayed on the LCD screen Functional Description Key End Stopper ...

Page 46: ... Notices Functional Description Packing and Transportation Operator Manual 5 9 Magnetic Card Reader Remove card reader protection cover Swipe the card in either direction with the magnetic strip pointing down as shown on the machine picture Note place the card reader protection cover on the card reader after finishing the cutting operation Magnetic Strip ...

Page 47: ... operations and options are carried out via the HMI Human Machine Interface and the KEYPAD The operator sends commands by pressing the keypad and sees the results on the LCD screen Descriptions of the screens are in the following pages see the LCD paragraph 5 2 PVGT GN UE ...

Page 48: ...Notices System Specifications Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual 5 11 Safety Door Safety door of the machine general view Safety door knob of the machine Knob ...

Page 49: ...or closed except for key clamping or tool replacement WARNING The purpose of the micro switch is to protect the operator s hands and fingers during work Do not neutralize or manipulate Warning The safety door is not locked If the operator opens the door while the machine is running it takes some time for all movement inside the machine to stop Do not try to open the door while the machine is runni...

Page 50: ...Transportation Operator Manual 5 12 Door Is Open Warning If the door is opened during operation for any reason the machine will immediately stop A note will appear on the LCD Close the door to perform the start up sequence starting with HOMING Opening the door is equivalent to pressing the emergency stop and it will be necessary perform HOMING WARNING You are in a hazardous situation act carefully...

Page 51: ...on 5 13 Power Supply Socket and Main Switch The power supply socket includes a main fuse b main switch c main power socket Machine rear side general view Power connection panel Power Connection Panel Main Switch Fuse Main Plug ...

Page 52: ...fications Safety Notices Functional Description Packing and Transportation Operator Manual 5 14 Main Fuse and Fuse Replacement The power supply socket includes the main fuse 6 3 Amp 220 Volt or 10 Amp 110 Volt To replace the fuse use a flat screwdriver to pull out the fuse housing Fuse pullout and replacement Fuse housing Screwdriver Fuse ...

Page 53: ...ription 5 15 Machine Key Switch This is a key operating the ON and OFF switch The switch is connected serially to the main switch Use the key to prevent unauthorized personnel from operating the machine Machine key switch ...

Page 54: ...ons Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual 5 16 USB Plug Unit With the cap on Cap unscrewed and removed USB connector This connector connects the computer to the machine PLC USB Connector ...

Page 55: ...ans at the right side of the machine The purpose of the ventilation fans is to avoid overheating of internal parts such as motors and the PLC Avoid blocking the ventilation fans openings Machine ventilation CAUTION Avoid blocking ventilation openings Keep 200 mm clearance Ventilation ...

Page 56: ...iption Packing and Transportation Operator Manual 5 18 Machine Axis and Directions General This picture shows the three motors which make the three axial movements Each movement moves to two directions marked as or Note Remember the names locations and directions of the three axes and the names and locations of the three spindles Machine Axis direction covers removed Z Z Y Y X X ...

Page 57: ...ows the internal cables connection Only authorized personnel are allowed to open the machine covers 48 VDC power supply N 110 230 VAC 110 230 VAC GND 48 VDC 48 VDC Z axis motor Y axis motor x axis sensor X axis motor y axis sensor z axis sensor Spindle driver Door switch Jumper Z switch E stop 24 v ...

Page 58: ... 1 Learn know and understand the machine s movements and hazardous areas 6 1 2 Learn know and understand the machine s electrical system high voltage and low voltage and especially hazardous areas The machine covers may only be opened by authorized personnel or a certified electrician 6 1 3 Learn know and understand the machine s computerized system in particular the operation of the machine how t...

Page 59: ...of the machine are clean of debris parts tools etc 6 1 10 Depending on the type of work wear personal protection devices such as eyes protection glasses protection shoes ears noise protection etc Apply all pertinent state laws and regulation and or management guidelines 6 1 11 Learn know and understand the machine operation stand and surrounding area If unauthorized personnel approach the machine ...

Page 60: ...ergency Stop Emergency stop button machine general view Emergency stop button close up view WARNING CAUTION The machine has a mushroom shaped emergency stop push button colored red on yellow and the operator must be familiar with its location before operating the machine After using the emergency stop release the mushroom button by a quarter of a turn Never approach the machine without knowledge o...

Page 61: ...olled through the HMI which includes the keypad and the LCD screen Some of the most important actions are the homing and calibration of the machine axis and tools The homing command is mandatory whenever the machine is turned ON and tools calibration is part of the change tool procedures Maintenance of the machine is essential Refer to the maintenance paragraph of this manual It is recommended to ...

Page 62: ...achine is ready The machine is clean and the metal chips drawer is empty No key blank is in the key clamp Safety door is in the closed position The electric cable is connected to wall and the machine The main switch is on All cutters and marking tool are assembled in the machine Axis fixing jig has been removed see chapter 4 2 No unauthorized personnel are near the machine Turn the main key switch...

Page 63: ...he HOMING command moves all three axis to its home position Press ENTER When the machine runs the HOMING command the LCD screen shows as follows While HOMING is in progress visually watch that all three axis are moving When the process ends all the motors will move to the home position and the LCD screen will display the MAIN screen with four options ...

Page 64: ...ation Operator Manual On the MAIN screen you can select one of the four options All the options and all the screens are shown in the following diagrams MAIN screen AUTO screen MANUAL screen SERVICE screen ETC screen Note At any time and on any screen you can press ESC Escape to return to previous screen or to MAIN screen Some more information is shown when the DEL and numbers 6 7 and 8 are pressed...

Page 65: ...ring the locksmith to insert the right key blank and rotating the blank 180 degrees Swipe the magnetic card in the magnetic card reader and follow the instructions on the screen for automatic key cutting procedures The command to slide the magnetic card will appear on the screen WARNING You are about to perfume actions inside the machine near the cutting tools Be sure no unauthorized personnel are...

Page 66: ...safety door attach key blank type as shown on the screen of the machine close the machine safety door and press ENTER on the KEYPAD The machine will now automatically start to cut the key blank first side While the machine running and cutting the key the IN PROCESS note appears When the machine completes cutting the first side the LCD command is to rotate the key blank in the clamp 180º degrees Th...

Page 67: ...CD returns to the MAIN screen 6 4 2 The MANUAL Option Press the 2 MANUAL on keypad and follow the instructions on the screen for the manual key cutting procedures Write the profile 4 digits and letters and press enter When you select a profile the following screens lead you to through the correct options See a table for all profiles in the next paragraph Select profile and continue ...

Page 68: ...cription Packing and Transportation Operator Manual 6 4 3 Key Blank Profiles Four digits determine key blanks for example 206S 006C 0 0 6 C 0 Classic 7X7 1 Interactive Integrator chamber first position 2 Interactive Integrator chamber second position 3 7 Integrator chamber in 3 7 position Profile C Classic platform S Silver B Black G Gold M E P Type of integrator chamber 7 7X7 ...

Page 69: ... to ENTER PROFILE screen Note The machine enables you to enter any characters for internal or external pins It is the locksmith s responsibility to only manufacture authorized combinations After entering the correct profile insert External Pins combination The icon at the lower right corner reminds you to start enter from the key head to the key end Use A B C D characters and presses ENTER Enter t...

Page 70: ...ecified Use 1 0 characters 1 is for existing side pin 0 is no side pin and press ENTER If you do not want to insert side pins just press ENTER Enter the Back Pins if specified Use 1 0 characters 1 is for existing back pin 0 is no back pin and press ENTER If you do not want to insert back pins just press ENTER Now attach the correct key blank Close the machine door and press ENTER to start cutting ...

Page 71: ... is selected The first cuts to be done are side pins The command to attach the key in 90º degrees appears on the LCD screen When the machine finishes cutting the key you can select whether or not to cut another key When 1 YES option is selected the sequence is repeated for the second key When 2 NO option is selected the screen returns to MAIN screen ROTATE KEY CW 180DEG ENTER ATTACH KEY 90deg TYPE...

Page 72: ... The SERVICE Option Follow the instructions on the screen for services procedures Press the 3 SERVICE on the MAIN screen for services options The SERVICE screen appears Press 1 HOME option Press ENTER to run HOMING for all three axis After pressing ENTER the HOMING procedure runs and the screen shows When HOMING process ends the screen returns to service screen You can select another service opera...

Page 73: ... keep the existing offset data found in the machine After an AXIS is selected fine tuning to the value 1 100 mm is possible by pressing the letters P for or M for Select 1 2 or 3 to offset an axis Before the fine tuning write the existing data for the record fine tuning and press ENTER The screen returns to the OFFSET screen and the locksmith can select to offset another axis or ESC to return to s...

Page 74: ...Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual The Z axis offset screen Data record table for axis OFFSET Date X Y Z dd mm yy Before 03 24 02 55 01 55 After 03 20 02 53 01 57 Before After Note See full size table on page 89 ...

Page 75: ...e HOMING command Press 3 TOOL CALIBRATION to open the tool calibration screen Select one of the three spindles for calibration Note The 4 ALL command is preferable as it calibrates all spindles While the calibration running the IN PROCESS screen appears When calibration ends the SERVICE screen appears ...

Page 76: ...tion Operator Manual 6 4 7 The UPGRADE Option Upgrade or Downgrade the machine authorization by swiping the UPGRADING AUTHORIZATION magnetic card The magnetic card contains a code number Please note that this card belongs ONLY to this machine serial number Press 4 U G to open the UPGRADE option Swipe the correct card Enter the four digit code Authorization Upgrade Card Key Cutting Machine Authoriz...

Page 77: ... 76 Operator s Manual When upgrade ends the following notice appears If the card is invalid the invalid notice appears Press ESC to return to SERVICE screen ...

Page 78: ...cifications Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual 6 4 8 The ETC Option On the MAIN screen press 4 ETC to enable the following options Press the 1 COUNTERS to go to counters option ...

Page 79: ...procedures the machine has performed The TOTAL is set at factory and is used for maintenance purposes Press 1 COUNTERS to open the counters option You can only reset the second counter by pressing DEL After pressing DEL the lower counter set to zero 0 Press ESC to return to the ETC screen ...

Page 80: ... Operator Manual 6 4 10 The TWO SIDES Option Press 2 TWO SIDES to open the two sides screen This option enables separate encoding permitting double sided key cutting You can cut the key by using the AUTO option and then enter each code into each side by using two different magnetic cards or for the option MANUAL enter two sides codes For explanations on how to use the AUTO and or the MANUAL refer ...

Page 81: ...g Two magnetic cards must be used one for the first side and one for the second side Slide the first magnetic card for the first key side Slide the second magnetic card for the second side Continue to cut the key according the screens The procedure is the same for both the MAIN screen and the AUTO option ...

Page 82: ...cutting Manually enter the codes for the two sides of the key one for the first side and one for the second side The entering procedure is the same as the MAIM screen MANUAL option First enter the KEY PROFILE and then enter EXTERNAL INTERNAL SIDE and BACK codes Next the second side EXTERNAL screen appears The second side is identified by the letter B Continue by entering EXTERNAL INTERNAL SIDE and...

Page 83: ...ts the machine that tool change is required one or more Press 3 TOOL CHG to open the tool change screen Select the tool number you want to change and press ENTER When selecting the tool number the axis moves to enable tool change Change tool and press ENTER After pressing ENTER the machine runs the HOMING command While in progress the IN PROCESS notice appears When completed return to ETC screen ...

Page 84: ...Screens These screens give the operator of the machine different versions and internal information On the MAIN screen simultaneously press and hold the DEL and 6 to see the PLC version On this screen press the ENTER to get the keypad version On the MAIN screen simultaneously press and hold the DEL and 7 to see the machine number On the MAIN screen simultaneously press and hold the DEL and 8 to see...

Page 85: ...witch to OFF During a pause in the work cycle turn the key switch to OFF During a prolonged pause also turn the main switch to OFF and remove the machine key from the switch and take it with you Advise your supervisor where to keep the key Never leave a machine that is turned ON unattended ...

Page 86: ...ly if necessary CAUTION Do not use diesel or gasoline fuel d Clean carefully and dry with a clean cloth e Do not use gasoline or solvents which might damage the paint work transparent parts cable insulation etc f Clean safety door surface with a soft soapy sponge natural soap or use special window cleaning sprays and dry thoroughly g Do not blow dry the machine parts CAUTION Never blow dry h When ...

Page 87: ...chips from the machine interior and empty the metal chips drawer Maintenance 7 2 Daily Check a Cleaning Clean the interior of the machine and the surrounding area daily b Remove unused key blanks and any unused materials ...

Page 88: ...ensor 91707402 3 Card reader 91707403 4 48V 300W supplier 91701812 5 6 3A fuse 91707405 6 10A fuse 91707406 7 Light led 91707851 8 BLDC driver unit 91701813 Electricity Key clamp Description Catalog No 1 Key clamp kit 91707550 2 Main spring x1 91707407 3 Release spring x2 91707408 4 Plunger pin 91707502 5 Locating ring 91707505 6 Extension knob long screw 91707506 7 Knob 91707409 8 Screw anchor 91...

Page 89: ...6 5 Internal cut cutter Cutter No 2 91707417 6 Pattern groove cutter Cutter No 3 91707418 7 Engraving head 91707222 8 Keypad label 91707902 9 Axis fixing jig 91707508 10 Supporting screw 91707419 11 Securing nut for supporting screw 91707420 12 Metal chip drawer 91701703 Description Catalog No 1 Controller 91707411 2 USB cable 1 5m 91707412 3 USB connector 91707413 Appendix ...

Page 90: ...or Manual Maintenance Appendixes Introduction System Specifications Safety Notices Functional Description Packing and Transportation Operator Manual Maintenance Appendixes 8 2 Data Record Table for Axis OFFSET Date X Y Z Factory data dd mm yy Before After Before After Before After Before After Before After Before After ...

Page 91: ...5 1 95 C 3 1 39 1 45 1 45 D 4 0 89 0 95 0 95 5 0 39 0 45 0 45 7x7 Integrator platform Combination cut Min Basic Max 1 2 33 2 37 2 41 2 1 93 1 97 2 01 3 1 53 1 57 1 61 4 1 13 1 17 1 21 5 0 73 0 77 0 81 6 0 33 0 37 0 41 MT5 platform External cut Internal cut Min Basic Max A 1 2 36 2 40 2 42 B 2 1 91 1 95 1 97 C 3 1 46 1 50 1 52 D 4 1 01 1 05 1 07 5 0 56 0 60 0 62 ...

Page 92: ... Turn relay switch ON Consult Technical Support See 5 2 37 POWER IS OFF appears on display after turning the machine ON Emergency Stop button is pressed Release Emergency Stop button See 6 2 63 During initial homing process the Z axis probe is not calibrated with the Z sensor Uncontrolled movement of the Z axis Consult Technical Support See 5 3 42 During homing process Z axis vibrates and makes ab...

Page 93: ...chine stopped no display fans are not working Fuse is damaged Replace fuse 6 3Am 220V or 10Am 110V see 5 14 55 Relay switch jumped to OFF Turn relay switch ON Notify Technical Support 37 Machine is working no display Keypad cable disconnected or damaged Call Technical Support See 5 2 39 HOMING appears on display during operation Door switch released during operation Adjust door switch See 5 11 52 ...

Page 94: ...uter Refer to pages 13 15 in the Software user operation manual Software error display Wrong password Wrong password was entered Enter initial password xtrol in small letters The software is running under network computer Ask your IT administrator to give you the needed authorization Software error display Failed to open the USB port USB cable is unplugged Check USB connection from the computer to...

Page 95: ...from electric current Remove covers and check that the bearing housing cover is mounted Release do not remove 2 fixing screws at the front of belt housing to allow the movement of the motor Bearing housing cover Belt pulley Fixing screw Fixing screw Appendix ...

Page 96: ...ion Operator Manual Maintenance Appendixes Release 4 cover screws and remove transparent cover Release do not remove 4 motor fixing screws located around belt housing to allow the movement of the motor Use spacer provided to adjust required gap between belt pulley and motor housing Attache spacer to motor housing and rotate tensing screw until belt pulley is touching the spacer Cover screw Motor s...

Page 97: ...rews at the front of belt housing Tight 4 motor fixing screws located around belt housing Tight belt tensioning screw Assemble transparent cover and tighten the 4 screws Appendix Fixing screw Fixing screw Motor screw Cover screw Tensing Screw Motor screw Motor screw ...

Page 98: ...ntenance Appendixes Rotate cutters by hand and check free rotation of the spindles and belt pulley Cutters Spindles housing WARNING You are about to perfume actions inside the machine near the cutting tools Be sure the machine is unplugged from electricity current and no unauthorized personnel are near the machine Avoid hazardous situations Consult Mul T Lock Technical Support Department on any do...

Page 99: ...NOTES ...

Page 100: ...and residential applications Mul T Lock is fully owned by the ASSA ABLOY Group a global leader in access solutions with a proven track record in helping billions of people experience a more open world through innovations that enable safe secure and convenient access to physical and digital places Adhering to the world s most stringent standards Mul T Lock products are sold via 20 000 authorized se...