Mul-t-lock NE10L, Service Manual

Page 1: ...Service Manual Padlocks ...

Page 2: ...10 C13 C16 24 Disassembly Instructions 25 Assembly Instructions 27 Pop Open Shackles C10 C13 C16 29 Disassembly Instructions 30 Pop Open Shackle C8 32 Disassembly Instructions 33 Conversion between Removable Shackle and Pop Open Shackle 35 Single Pin 36 Disassembly Instructions 37 SBC 13 Sliding Bolt 39 Disassembly Instructions 40 Shackles shells part numbers 43 G Series Padlock G 47 44 G 47P 45 G...

Page 3: ...4 2 Shackle 10 28500142 12 28500162 14 28500182 8 Cylinder holder 28500146 3 Shackle adaptor 10 28500147 12 28500167 14 28500187 9 Ball St Steel 10 89400021 12 89400021 14 89400024 4 Threaded plug 10 28500148 12 28500168 14 28500188 10 Shutter 28500144 5 Activator cam 10 28500143 12 28500163 14 28500183 11 Cylinder assy N A 6 Bumper 10 28500134 12 28500164 14 28500164 12 Spring 28200150 NE10L NE12...

Page 4: ...00142 12 28500162 14 28500182 8 Cylinder holder 28500146 3 Shackle adaptor 10 28500147 12 28500167 14 28500187 9 Ball St Steel 10 89400021 12 89400021 14 89400024 4 Threaded plug 10 28500148 12 28500168 14 28500188 10 Shutter 28500144 5 Activator cam 10 28500143 12 28500163 14 28500183 11 Cylinder assy N A 6 Bumper 10 28500134 12 28500164 14 28500164 12 Spring 28200150 NE Series Padlock NE10H NE12...

Page 5: ... Pull out the shackle 2 and shackle adaptor 3 until threaded plug 4 hole is not blocked 2 2 Service Instructions Disassembly NE10L NE12L NE14L NE10H NE12H NE14H 7 3 4 3 Use standard M3 screw to remove the threaded plug 4 Note For convenience removal insertion of the threaded plug use long screw 15 20mm Screw only few turns and pull it out 4 M3 Screw ...

Page 6: ...k Take out cylinder 11 and cylinder holder 8 Remove activator cam 5 and the two steel balls 9 5 4 9 Remove cylinder 11 from cylinder holder 8 Remove shutter 10 and spring 12 Remove shackle 2 and shackle adaptor 3 5 11 8 6 2 8 11 10 12 3 ...

Page 7: ...vator cam 5 is not symmetrical 5 2 9 Assemble shutter 10 and spring 12 in cylinder holder 8 Insert cylinder 11 Insert shackle adaptor 3 and shackle 2 into padlock body as illustrated 3 11 8 1 2 Service Instructions Assembly NE10L NE12L NE14L NE10H NE12H NE14H 10 12 3 5A Smaller groove toward the longer leg of the shackle ...

Page 8: ...2 and shackle adaptor 3 until threaded plug hole is not blocked Push threaded plug 4 all the way in as illustrated Remove the M3 screw Note For convenience removal insertion of the threaded plug use long screw min 15 20mm Screw only few turns 5 4 M3 Screw 4 Insert cylinder 11 with cylinder holder into padlock With operating key verify proper operation of the padlock 11 8 ...

Page 9: ... 1 4 3 6 7 8 No Part Part number No Part Part number 1 Padlock body 28500121 5 Phillips head screw M4X8 31330408 2 Shackle 28500122 6 Ball St Steel 89400020 3 Activator cam 28500123 7 Cylinder holder 28500113 4 Cylinder assy N A NE8G Padlock ...

Page 10: ... 1 4 3 6 7 8 No Part Part number No Part Part number 1 Padlock body 28500131 5 Phillips head screw M4X8 31330408 2 Shackle 28500132 6 Ball St Steel 89400020 3 Activator cam 28500133 7 Cylinder holder 28500113 4 Cylinder assy N A NE10G Padlock ...

Page 11: ... Unscrew Phillips head screw 5 Take out cylinder 4 and cylinder holder 7 1 7 Take out activator cam 3 and steel balls 6 Take shackle 2 out 2 Service Instructions Disassembly NE8G NE10G 5 3 6 3 Separate cylinder holder 7 Note At this stage it is possible to rekey the cylinder 7 ...

Page 12: ...operating key and verify proper operation of the padlock 3 7 Insert shackle 2 Insert steel balls 6 Insert activator cam 3 with smaller groove toward the longer leg of the shackle See FIG 3a Note Activator cam 3 is not symmetrical 2 Service Instructions 5 3 6 1 Assemble cylinder holder 7 7 FIG 3a Assembly NE8G NE10G ...

Page 13: ... Part number No Part Part number 1 Padlock body 28500201 7 Cylinder holder 28500146 2 Latch 28500206 8 Shutter spring 28200150 3 Stopper pin 28500217 9 Shutter 28500144 4 Bolt 28500202 10 Cylinder N A 5 Bumper 28500164 11 Stopper sprint 28500208 6 Activator 28500203 12 Latch spring 28500207 3 ...

Page 14: ...ake out the stopper pins 3 and the spring 11 2 3 11 1 4 Disassembly SBNE12 5 3 Disassembling ring Unlock the padlock with operating key Mount the disassembling ring on the bolt as illustrated and remove the bolt 4 by pulling it out Note Pay attention as the stopper pin might jump out ...

Page 15: ... the cylinder together with the cylinder holder 7 Pull out the activator 6 7 6 4 5 Take out the cylinder 10 from cylinder holder 7 Note Pay attention to shutter 9 and shutter spring 8 7 10 9 8 If required take out latch 2 and latch sprint 12 2 12 6 ...

Page 16: ...o cylinder holder 7 7 10 9 8 Insert activator 6 into lock body Insert the cylinder 10 together with the cylinder holder 7 Note Press latch 2 to verify engagement of the activator 7 6 2 3 11 3 Insert the stopper pins 3 and spring 11 Press and hold stopper pin While pressing insert operating key and verify proper operation of the lock Assembly SBNE12 ...

Page 17: ...adlock NE Series Padlock 4 4 Disassembling ring Mount the 2 bumpers 5 5 5 Mount the disassembling ring on the bolt as illustrated While pressing the stopper pin push the bolt 4 in Verify proper operation of the lock ...

Page 18: ... Part number 1 Padlock body 28500211 7 Bolt 28500212 2 Latch 28500216 8 Cylinder holder 28500113 3 Stopper pin 28500217 9 Cylinder N A 4 Spring 28500209 10 Activator 28500213 5 Pin 28500218 11 Reinforcement plate 28500214 6 Bumper 28500134 12 Latch spring 28500216 5 11 SBNE10 Sliding Bolt ...

Page 19: ...e out the stopper pins 3 5 and the spring 4 Unlock the padlock with operating key Mount the disassembling ring on the bolt as illustrated and remove the bolt 7 by pulling it out Note Pay attention to the stopper pin as it might jump out 2 7 Disassembling ring 1 6 3 3 5 Disassembly SBNE10 ...

Page 20: ...cylinder 9 together with the cylinder holder 8 Pull out the activator 10 Note Pay attention to the reinforcement plate 11 9 8 11 10 Take out the cylinder holder 8 and reinforcement plate 11 4 5 8 11 If required take out latch 2 and latch spring 12 2 12 6 ...

Page 21: ...nt plate 11 1 8 11 Assemble latch spring 12 and latch 2 12 2 2 4 Insert the activator 10 Insert the cylinder 9 together with the cylinder holder 8 Verify engagement of the activator with the latch Note Place reinforcement plate 11 as illustrated 9 8 11 10 3 Reinforcement plate location Assembly SBNE10 ...

Page 22: ...d the stopper pins While pressing insert operating key and verify proper operation of the lock 3 4 4 Mount the disassembling ring on the bolt as illustrated While pressing the stopper pin push the bolt 7 in Verify proper operation of the lock 5 7 Mount the 2 bumpers 6 6 6 Disassembling ring 5 ...

Page 23: ...E8G 87 54 25 8 27 24 NE10G 88 54 25 10 26 22 NE10L 95 54 25 10 25 28 NE12L 101 66 28 12 25 30 NE14L 105 66 28 14 26 32 All measurements are in millimetres Type A B C D E F NE10H 95 54 25 10 25 18 NE12H 101 66 28 12 25 21 NE14H 105 66 28 14 26 21 F ØD A B E C All measurements are in millimetres ...

Page 24: ...23 E Series Padlock NE Series Padlock F ØD A B E C Dimensions SBNE Type A B C D E F SBNE10 25 64 54 10 9 26 SBNE12 28 80 66 12 18 36 All measurements are in millimetres ...

Page 25: ...3 31650506 C16 31680506 3 Long latch C10 28300006 C13 28200008 C16 28000060 9 Plug According to platform 4 Thrust plate C10 28300072 C13 28200003 C16 28000089 10 Hive According to platform 5 Short latch C10 28300094 C13 28200006 C16 28000061 11 Shutter 28200141 6 Latch spring C10 28200007 C13 28200007 C16 28000016 12 Shutter spring 28200150 Removable shackles C10 C13 C16 2 1 12 11 10 9 8 7 6 5 4 3...

Page 26: ...ing key Use a 3 32 hex key to remove the set screw 8 Remove shackle 2 Take the key out Slide the core 7 out from protecting shield 1 Carefully set aside the spring loaded parts 3 4 5 6 11 12 2 1 8 2 1 12 11 7 6 5 4 3 1 Service Instructions Disassembly ...

Page 27: ...der so that the plastic catch can be mounted Note Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder C A B 3 Insert the key into the cylinder and turn it until the pins can be removed from the plug 4 ...

Page 28: ...27 C Series Padlock Service Instructions Assembly Insert new plug pins according to the new combination 1 Insert the cylinder into the core and take out the plastic catch 2 A B C ...

Page 29: ...and shutter spring 12 Hold all part and slide the core 7 into the protecting shield 1 3 12 11 7 6 5 4 3 1 Use a 3 32 hex key to tighten set screw 8 Insert operating key and check for proper operation Insert shackle 2 4 8 2 1 Note When installed in harsh weather conditions the padlock should be serviced at least once a year including applying silicon grease Super Lube Plus NSF H1 or equivalent on p...

Page 30: ...3 Shackle According to clearance height See page 43 10 Plug According to platform 4 Long latch C10 28300006 C13 28200008 C16 28000060 11 Hive According to platform 5 Thrust plate C10 28300072 C13 28200003 C16 28000089 12 Shutter 28200141 6 Short latch C10 28300094 C13 28200006 C16 28000061 13 Shutter spring 28200150 7 Latch spring C10 28200007 C13 28200007 C16 28000016 14 Anti drill pin C10 294000...

Page 31: ... a 3 32 hex key to remove the threaded pin 9 Remove shackle 3 and spring 2 Take the key out Slide the core 8 out from protecting shield 1 Carefully set aside the spring loaded parts 4 5 6 7 12 13 14 1 9 2 3 2 1 12 8 7 6 5 4 13 14 Service Instructions Disassembly ...

Page 32: ...der so that the plastic catch can be mounted Note Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder Insert the key into the cylinder and turn it until the pins can be removed from the plug 4 3 C A B ...

Page 33: ...lack 28400063 8 Core 51263731 2 Spring 28404015 9 Special screw 10 32 UNF 29300021 3 Shackle According to clearance height See page 43 10 Plug According to platform 4 Long latch 28400009 11 Hive According to platform 5 Thrust plate 28400045 12 Shutter 28200141 6 Short latch 28400075 13 Shutter spring 28200150 7 Latch spring 28400010 ...

Page 34: ...the operating key Use a 3 32 hex key to unscrew the threaded pin 9 Remove shackle 3 and spring 2 1 Take the key out Slide out the core 8 out from protecting shield 1 Carefully set aside the spring loaded parts 4 5 6 7 12 13 14 2 1 2 3 9 5 6 7 8 12 13 4 1 Disassembly ...

Page 35: ...der so that the plastic catch can be mounted Note Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder Insert the key into the cylinder and turn it until the pins can be removed from the plug 4 3 C A B ...

Page 36: ...spring 2P To convert a pop open shackle lock into a removable shackle lock Change threaded pin 9P to set screw 8R Replace pop open shackle 3P with a removable shackle 2R Remove hardened pin 14P and spring P Note R removable shackle part P pop open shackle part For assembly refer to assembly instructions and exploded views pages for types P and R 3P 14P 3P 2R 9P 8P Removable Pop Open Shackle Conver...

Page 37: ... Part No Part No Part 1 Shell 6 Thrust plate 11 Lower pin 2 Locking pin 7 Long latch 12 Plug 3 O Ring 8 Latch spring 13 Shutter 4 Pin 9 Core 14 Shutter spring 5 Short latch 10 Set screw M5 15 Hive 14 13 12 3 11 10 9 8 7 6 4 3 2 1 5 15 ...

Page 38: ... 32 hex key to unscrew the set screw 11 Remove locking pin 3 1 Take the key out Slide the core 10 out from protecting shield 2 Carefully set aside the spring loaded parts 6 7 8 9 15 16 Remove pins 5 12 3 2 11 2 7 8 9 10 12 15 6 5 2 16 Service Instructions Disassembly ...

Page 39: ...der so that the plastic catch can be mounted Note Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder Insert the key into the cylinder and turn it until the pins can be removed from the plug 4 3 C A B ...

Page 40: ... 28200141 2 Shell N C 27900123 Black 27900004 11 Front protecting plate 27900001 3 Spring 27900012 12 Spring 28200150 4 Bolt pusher 27900008 13 Hive According to platform 5 Core 51263739 14 Adaptor 27900177 6 Stopper 27900018 15 Steel pin 34513024 7 Spring 83000155 16 Set screw M4x4 31610404 8 Bolt 27900006 17 Pin 27900013 9 Plug According to platform 18 Latch 27900176 3 3 ...

Page 41: ...dlock with the operating key Mount the disassembling ring onto the bolt as illustrated 1A Pull the bolt 8 out Remove pin 6 and spring 7 Push grooved pin 17 up while sliding the core out 2 17 7 6 1A 1 8 Service Instructions Disassembly ...

Page 42: ...g 19 To take the key out apply force on spring 18 insert screwdriver and push inside bolt pusher Key will return to closed position and can be taken out Remove pins 15 and screws 16 Remove parts 1 3 4 10 11 12 3 18 19 17 4 3 4 1 15 15 15 16 16 10 12 11 ...

Page 43: ...tch can be mounted Note Do not pull the cylinder out of the core more than two thirds of the way Mount the plastic catch and remove the cylinder A B C 5 Insert the key into the cylinder and turn it until the pins can be removed from the plug Assembly tip insert latch 20 before adaptor 14 6 14 20 ...

Page 44: ... C10 Clearance height E Part number C1 30 29400001 C2 63 29400004 C13 Clearance height E Part number C1 37 29300007 C2 58 29300008 C16 Clearance height E Part number C1 50 28000078 C2 63 28000079 C8 Clearance height E Part number C1 22 28400005 C2 50 28400016 C10 Finish Part number Nickel chrome 28300169 Black 28300096 C13 Finish Part number Nickel chrome 28200222 Black 28200229 C16 Finish Part nu...

Page 45: ...Padlock No Part No Part No Part 1 Cylinder 4 Latch 7 Screw M4x10 2 Cam limiter 5 G 47 body 8 Shackle 3 Cam activator 6 Security pin 9 Ball bearing 8mm Elongated ball bearing G Series Padlock 9 2 3 4 5 6 7 8 1 G 47 ...

Page 46: ... Series Padlock G 47P No Part No Part No Part 1 Cylinder 4 Latch 8 Screw M4x10 2 Cam limiter 5 G 47 body 9 Shackle 3 Cam activator 6 Security pin 10 Ball bearing 8mm Elongated ball bearing 9 2 3 4 5 6 7 8 1 ...

Page 47: ...46 G Series Padlock No Part No Part No Part 1 Cylinder 4 Latch 7 Screw M4x10 2 Cam limiter 5 G 55 body 8 Shackle 3 Cam activator 6 Security pin Elongated ball bearing 2 3 4 5 6 7 1 4 8 G 55 ...

Page 48: ...47 G Series Padlock G 55P No Part No Part No Part 1 Cylinder 4 Latch 7 Screw M4x10 2 Cam limiter 5 G 55 body 8 Shackle 3 Cam activator 6 Security pin Elongated ball bearing 2 3 4 5 6 7 1 4 8 ...

Page 49: ...48 G Series Padlock No Part No Part No Part 1 Cylinder 4 Latch 7 Screw M4x10 2 Cam limiter 5 G 60 body 8 Shackle 3 Cam activator 6 Security pin Elongated ball bearing 2 3 4 5 6 7 1 4 8 G 60 ...

Page 50: ... the shackle 8 into lock body hold the padlock body 5 upside down Push the two elongated ball bearings part 4 for G 55 padlocks parts 4 9 for G 47 padlocks through the cylinder opening one per side Note For G 47 ensure that the elongated ball bearing 4 is placed in the direction of the short leg of the shackle 8 Insert the cam activator 3 via the cylinder opening Note For G 47 models make sure tha...

Page 51: ...th the protrusion of the activator 3 Insert the cylinder 1 into its place making sure that the key will be at it s removal point when the padlock is locked 3 Insert the cylinder holding screw 7 into its place Insert security pin 6 as described on the next page 4 2 1 7 6 ...

Page 52: ...w and safety pin for tightening the cylinder Once the screw is out use a punch and drive in the pin which will fall into the cavity above the cylinder The cylinder can now be removed and you can recover the pin for re assembly 2 Assemble the cylinder in position with the mounting screw and tighten Check the lock for proper operation Once confirmed drive the security pin home with a small hammer Th...

Page 53: ...body cover over padlock body 2 Safety pin hole Reassemble padlock including the shackle Make sure the hole in the plastic cover is aligned with the safety hole in the padlock Insert safety pin to the padlock body until flush with lock body 3 1 G 47 G 55 Extreme weather cover ...

Page 54: ...53 G Series Padlock 4 Plastic Pin Insert plastic pin into plastic cover Snap bottom cover into the holes in the cover Check for proper operation of the lock 5 ...

Page 55: ...Sliding Bolt No Part No Part No Part 1 Cylinder 5 Locking bolt pin 9 Socket screw M5 2 Cam limiter 6 Sliding bolt 10 Lock body 3 Activator cam 7 Retaining pin spring 4 Ball bearing 8mm 8 Bolt retaining pin 10 9 8 7 6 5 4 3 2 1 ...

Page 56: ...on the bolt 6 disassembling ring and remove the bolt by pulling it out Take out pin 7 and spring 8 Take out the key Use a 2 5mm hex key to loosen the screw 9 Remove cylinder 1 Note Disassembling of the locking mechanism is not needed for re keying 6 1 2 8 7 3 9 2 Disassembly Assembly instructions ...

Page 57: ... 4 5 When completing the re keying process insert all inner parts 2 3 4 5 and the cylinder 2 and fasten the screw 9 5 Check proper function of the mechanism before inserting the bolt Mount on the bolt 6 the disassembling ring and push it in 6 4 3 2 5 4 ...

Page 58: ...57 HaspLock Round Padlock Round Padlock No Part No Part No Part 1 Cylinder 3 Connecting pin 5 Padlock body 2 Cylinder base 4 Bolt 6 Screw 6 4 2 1 5 3 Hockey puck type ...

Page 59: ...adlock with operating key and take out cylinder 1 and cylinder base 2 Separate cylinder base 2 Use 2mm punch and a hammer to take out connecting pin Separate bolt 4 from cylinder 2 6 2 1 3 Punch Connecting pin 4 Service Instructions Disassembly Assembly instructions ...

Page 60: ...hed Use 2mm punch and a hammer to insert the connecting pin Check for proper operation of the cylinder Assemble cylinder base 2 on the cylinder In open position insert cylinder with cylinder base into padlock body 6 Use hex key to tighten cylinder fixing screw Check for proper operation of the lock 5 2 ...

Page 61: ...y 3 89400025 Ball bearing 5mm 4 28220218 Locking pin 5 31110410 Socket set screw M4x10 DIN 916 6 28220214 Shutter 7 28220209 Spring for shutter 8 28220211 Protecting cover 9 28220222 Bolt 10 N A Cylinder 11 83100003 Cylinder limiting screw 12 1 2 3 4 5 7 8 9 10 6 11 HaspLock Disassembly Assembly instructions ...

Page 62: ... 9 Pay attention to the shutter 7 and shutter spring 8 1 Unlock padlock with operating key Mount on bolt narrow part disassembling ring and remove the bolt by pulling it out 5 2 6 4 Carefully Take out locking pin 5 spring 2 and steel ball 4 Unscrew cylinder fixing screw 6 2 Note Use T handle Allen key 2mm to unscrew cylinder fixing screw ...

Page 63: ...sible to re key the cylinder without removing the plug Keep holding the plug pressed and take out the plug pins Reassemble the new pins according to the new combination Follower 5 Plug removal insertion position Plug Check for proper shear line with the new key Note If plug removal is required rotate the plug to a safe removal position as shown Use a follower and carefully push the plug out ...

Page 64: ...over shutter and shutter spring 7 9 8 7 Rotate plug until locking Tighten limiting screw 12 to cylinder body Check for proper operation of the cylinder 12 6 After Re keying insert the plug and push follower out Note Plug should be rotated 180 opposite to body pins when inserting Follower ...

Page 65: ...r and verify that the cylinder is in open position Use 2mm T handle Allen key to tighten fixing screw 6 Insert steel ball 4 spring 2 and locking pin 5 Press the parts and hold the parts pressed Note When attempting to assemble in vertical position after welding it is advisable to apply a small amount of grease on the ball 4 to keep it from falling 9 5 6 4 2 ...

Page 66: ... or sliding door Fig 2 Fig 2 Door edge 48 19 22 64 3 Door Door HaspLock Installation Mark position of fixing screws fig 1 Drill holes for M8 screws Allow a gap of 3mm between lock parts Screws position can be slightly adjusted according to installation Screws ...

Page 67: ...an be opened and closed properly before complete tightening of the screws Fig 3 Fig 4 When using side screws drill through holes in the frame mount the screws and secure with nuts Fig 4 Note Rivet or weld the nuts in order to protect from unauthorized disassembling Nuts Door Door frame A B Nuts Door Door frame A B Nuts Wall ...

Page 68: ...ee movement of the bolt inside the two parts Check for proper operation of the door Complete suggested welding areas Seal cylinder and bolt openings and paint over the welded parts with appropriate rust resistant paint Notes When completing the welding process assemble the cylinder and mechanism see service chapter Check for proper operation of the lock and the door Important To avoid any damage t...

Page 69: ...68 HaspLock Fig 8 Door edge Fixed part Fig 7 Door edge Fixed part See two options for left swing door Fig 7 and for right swing door Fig 8 Welding area Door frame Door Door frame Door ...

Page 70: ...p ahead of the market by anticipating customers security and operational needs As a member of the ASSA ABLOY Group and with availability through over 20 000 authorized and trained service centers customers rely on Mul T Lock to provide proven proactive and protective high security locking platforms The Mul T Lock name and the muscleman logo and any other name mark or logo used by Mul T Lock and ma...