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Recommended Installation Procedure

Doc. No 10-8381

Release 1.0, 1/14/2005

Page 3 of 3

3.3 Tray & Splice Capacity

Refer to Figure5

(4) 4048-SSTP Splice Trays
*(24) Single Fused Fibers

(192) Mass Fused fibers

*NOTE: All single fusion splice organizers allow for
double stacking splice sleeves.

Figure 5

4.0 Contents

4.01 The basic closure is equipped with the

following;

(1) Complete closure (Dome, O Ring, V Band,
End Plates, and Slack Storage Module)
(2) Multicentric Cable seals (Feeder/Express
ports)
(1) 4048D-CAK, Cable Addition Kit for
securing a branch/lateral cable
(3) Grounding/Bonding kits (RUS Compliant)
(2) CSM/Strain relief brackets for feeder/express
cabling
(2) Silicon Gel packages (1 oz each)
(1) 4048-SSTP Splice Tray

4.02 Additional Material Required

- Cable Cleaner or wipes
- Cable identification markers
- Pressure testing solution or equivalent
- Splice sleeves or other splicing specific

material.

4.03 Tools Required

- Splicing Shears
- Splicing Equipment
- Cable Stripper
-

7/

16”

 

Nut

 

Dr

i

ve

r

-

3/

8”

 

N

ut Driver

- #2 Phillips Head Screwdriver
- Air Pressurization source

5.0 Cable Preparation

The closure is designed for mid-accessed and full cut
cable entries. The following information serves as a
guideline for sheath opening lengths.

5.1 Mid-Accessed or Full Cut Cables

remove up

t

96”

 

(

243.

8c

m)

 

of

 

s

he

a

t

e

xpos

i

ng 

t

he

 

unde

r

l

yi

ng 

kevlar, cable loose tubes, core tube or other fiber
protective tubing. If armored, remove armor leaving

1”

 

(

25.

4mm)

 

of

 

a

r

mor

 

f

or

 

bondi

ng/

gr

oundi

ng.

5.1.1

Cut central or ou

t

e

r

 

s

t

r

e

ngt

me

mbe

r

s

 

5.

0”

 

(127mm) from the sheath end (will be trimmed later)

5.1.2

Clean the optical bundles or outer buffer tubes

with an approved cable cleaner.

5.1.3

Do not expose any fibers at this time.

5.2 Bundle Preparation

Refer to figure 6

For loose tube bundles, depending on the cable

manufacturer, the loose tubes may be routed directly
to the appropriate splice tray and can be opened and
trimmed after installation within the closure. Core

t

ube

 

c

a

bl

e

s

,

 

r

e

move

 

t

he

 

c

or

e

 

t

ube

 

t

wi

t

hi

7.

0”

 

(177.8mm) from the end of the cable sheath or armor.
This tube will be routed and secured into the slack
storage basket and all bundles managed within the
basket later.

Figure 6

Summary of Contents for Starfighter 4048D

Page 1: ...or installing mid accessed cables Split end plates are gasketed and secured to one another with three hex head bolts End plates have two feeder or express ports four branch or lateral drop ports a bon...

Page 2: ...Starfighter Aerial Hangar Kit 10 8007 4048 SSTP Splice Tray 24 Single 48 Mass Fusion 10 8181 4048D CAK Cable Addition Kit Individual Grommets 10 8084 4 p o r t I n s e r t 2 0 t o 2 4 5 m mt o 6 m m...

Page 3: ...Air Pressurization source 5 0 Cable Preparation The closure is designed for mid accessed and full cut cable entries The following information serves as a guideline for sheath opening lengths 5 1 Mid A...

Page 4: ...of cable sheath and bundling designs Note that the CSM clamp provides both cable strain relief and CSM termination If Core Tube cabling is being installed the CSM extension of the combination clamp wi...

Page 5: ...ne of the supplied Hose Clamps Tighten the clamp but do not overtighten 7 1 3 Using a standard pair of pliers crimp the CSM clamp end to secure it to the CSM 7 1 4 For Central core cables break off th...

Page 6: ...each closure kit 8 0 5 Place a layer of silicone grease around the inside diameter of the grommet where the cable will seat 8 0 6 Install the grommets on the cable with the Square end flush up agains...

Page 7: ...nut All ports are equipped with the cable port feed through and blank port plug at the factory The feed through has a insert that accommodates cables with an OD of 3 5 t o 6 5 w h i c h w i l l b e r...

Page 8: ...en up the hinge tray storage plate and route all fiber bundles in a counter clockwise direction securing the bundles as you go using the twist loks supplied Refer to Figure 22 Figure 22 9 1 3 Secure a...

Page 9: ...s e m b l e t h e V b a n d o v e r t h e D o m e a n d E n d P l a t e s H a n d s t a r t o n e b o l t o f t h e V band first and then start the other 10 0 7 I n s p e c t t h e V b a n d f o r p r...

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