PAGE 4 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
TABLE OF CONTENTS
DCA-85USJ2 Generator
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-11
Specifi cations ........................................................ 12
Dimensions ............................................................ 13
Installation ........................................................ 14-15
General Information ............................................... 16
Major Components ................................................ 17
Diagnostic Display ............................................ 18-34
Generator Control Panel ........................................ 35
Engine Operating Panel.................................... 36-37
Output Terminal Panel Familiarization .............. 38-40
Load Application .................................................... 41
Generator Outputs ................................................. 42
Generator Outputs/Gauge Reading ....................... 43
Output TerminaL Panel Connections ................ 44-45
Inspection/Setup ............................................... 46-49
Generator Start-Up Procedure ........................ 50-51
Generator Shut-Down Procedures ........................ 52
Maintenance ..................................................... 53-55
Trailer Maintenance .......................................... 56-59
Trailer Wiring Diagram ........................................... 60
Generator Wiring Diagram ..................................... 61
Engine Wiring Diagram .......................................... 62
Troubleshooting (Generator) .................................. 63
Troubleshooting (Engine Controller) ...................... 64
Troubleshooting (Diagnostic Lamp) ....................... 65
Explanation Of Code In Remarks Column............. 66
Suggested Spare Parts ......................................... 67
COMPONENT DRAWINGS
Generator Assembly ......................................... 68-69
Control Box Assembly ...................................... 70-73
Engine And Radiator Assembly ........................ 74-77
Output Terminal Assembly ................................ 78-79
Battery Assembly.............................................. 80-81
Muffl er Assembly .............................................. 82-83
Fuel Tank Assy. ................................................ 84-85
Enclosure (1) Assembly. ................................... 86-89
Enclosure (2) Assembly .................................... 90-93
Rubber Seals Assembly ................................... 94-95
Nameplate and Decals Assembly .................... 96-99
Terms And Conditions Of Sale — Parts .............. 100
Summary of Contents for DCA85USJ2
Page 68: ...PAGE 68 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 GENERATOR ASSY...
Page 70: ...PAGE 70 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 CONTROL BOX ASSY...
Page 82: ...PAGE 82 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 BATTERY ASSY...
Page 84: ...PAGE 84 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 MUFFLER ASSY...
Page 86: ...PAGE 86 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 FUEL TANK ASSY...
Page 88: ...PAGE 88 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 ENCLOSURE 1 ASSY...
Page 92: ...PAGE 92 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 ENCLOSURE 2 ASSY...
Page 96: ...PAGE 96 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 RUBBER SEALS ASSY...
Page 101: ...DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 1 03 22 11 PAGE 101 NOTES...