MULTIQUIP FCG1-6HA, Operation And Parts Manual

Page 1: ...ENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com OPERATION AND PARTS MANUAL SlabSaver SERIES MODEL FCG1 6HA CONCRETE SAW HONDA GX200UQXC9 GASOLINE ENGINE Revision 1 03 19 10 P N 38256 ...

Page 2: ...ies contains chemicals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures varies dependingonhowoftenyoudothistype of work To reduce your exposure to these chemicals work in a ALWAYS well ventilated area and work with approved safety e...

Page 3: ... cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some...

Page 4: ...able Of Contents 4 Specifications 5 Dimensions 6 Safety Message Alert Symbols 7 8 Rules For Safe Operation 9 11 General Information 12 Components 14 15 Basic Engine 16 Guards Covers And V Belts 17 18 Blades 19 Blade Placement 20 22 Inspection 23 Operation 24 27 Maintenance 28 29 Troubleshooting Saw 30 Troubleshooting Engine 31 32 Explanation Of Code In Remarks Column 34 Suggested Spare Parts 35 Co...

Page 5: ...Nominal Mass lbs kg 106 Lb 48 Kg Maximum Operating Mass lbs kg 113 Lb 51 Kg A Weighted Sound Pressure Level at Operator s Position 88 3 dB A Guaranteed Sound Power Level 110 0 dB A Hand Arm Vibration At Handle 7 14 m s Table 2 Specifications Engine Engine Model Honda GX200UQXC9 Type Air cooled 4 stroke Single Cylinder OHV Gasoline Engine Bore X Stroke 2 7 in X 2 1 in 68 mm x 54 mm Displacement 12 ...

Page 6: ... n I 0 2 3 M C 3 1 8 C d e r e w o L r e t n i o P t n o r F d e s i a R y l l u F s r a B e l d n a H h t g n e L x a M n I 8 6 M C 7 2 7 1 D d e s i a R r e t n i o P t n o r F d e s i a R y l l u F s r a B e l d n a H h t g n e L x a M n I 8 4 M C 9 1 2 1 E d e s i a R r e t n i o P t n o r F d e r e w o L y l l u F s r a B e l d n a H h t g n e L x a M n I 9 3 M C 9 9 F h t d i W l l a r e v O...

Page 7: ...ases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the en...

Page 8: ... Covers In Place NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines or other applicable local regulations Respiratory Hazard ALWAYS wear approved respiratory protection ALWAYS wear approved eye and hearing protection Sight and Hearing hazard Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your ...

Page 9: ... FOR SAFE OPERATION ALWAYS check the saw for loosened hardware such as nuts and bolts before starting Replace nameplate operation and safety decals when they become difficult to read NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturerdoesnotassumeresponsibilityforanyaccident due to equi...

Page 10: ... the work area well organized ALWAYS Clear the cutting area of any debris tools etc that would constitute a hazard while the saw is in operation ALWAYS inspect diamond blades before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and true All damaged blades must be discarded ALWAYS check to make sure that the oper...

Page 11: ...ent Knowing this information is invaluable in the case of an emergency and could keep a serious situation from becoming a tragic one SawTransportation Safety DO NOT use the handle bars and or front pointer as lifting points ALWAYS use ramps capable of supporting the weight of the saw and the operator to load and unload the saw If the saw must be lifted use the lifting bale and a crane or forklift ...

Page 12: ...dtosupportprecisestraightsawing Thissystempermits the operator to quickly adjust the blade cutting depth and safeguard against blade creep during sawing operations For operator comfort and ease of transportation storage an adjustable locking handle bar is provided Operator control of the saws is safely accomplished with adjustable handle bars and a conveniently oriented raise lower leveranddepthad...

Page 13: ...FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 PAGE 13 NOTES ...

Page 14: ...PAGE 14 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CONTROLS COMPONENTS COMPONENTS Figure 3 FCG16HA Concrete Saw ...

Page 15: ... Assists in straight tracking 12 FrontPointerArm Pivotsupforstorageandpivotsdown for use 13 Depth Adjust Disk Turn disk clockwise or counter clockwise to adjust the cutting depth up or down 14 FuelTank Use unleaded gasoline Do not overfill 15 Shift Knob Moves Depth Stop Rod in or out of keyhole slot 16 V Belt Cover Remove this cover to gain access to theV belt NEVER operate the saw with this cover...

Page 16: ...nitionsystem Clean spark plug once a week 9 Muffler Used to reduce noise and emissions BASIC ENGINE Adding fuel to the tank should be done only when the engine is stopped and has had an opportunitytocooldown Intheeventofafuel spill DO NOT attempt to start the engine until thefuelresiduehasbeencompletelywipedup andtheareasurroundingtheengineisdry 2 Throttle Lever Used to adjust engine RPM speed lev...

Page 17: ...d is firmlyseatedwiththerearsectionoftheguard andthereare no gaps NEVER lift the blade guard while cutting Figure 6 V Belt Cover NEVER attempt to check theV belt with the engine running Severe injury can occur Keep fingers hands hair and clothing away from all moving parts V belt Alignment andTensioning This concrete saw is equipped with a premium V belt that has been aligned and tensioned by fact...

Page 18: ...ned ToTighten the V belt V belt alignment must be rechecked after adjusting belt tension To Remove and Replace theV belt 1 Remove the 3 hex screws holding the V belt guard and remove the guard 2 Loosenthe4enginemountinghexscrews item2 Figure9 3 Loosen locking nut on the V belt tension adjuster item 3 Figure 9 Loosen the tension on the V belt by turning the tension adjuster hex screw item 4 Figure ...

Page 19: ...e diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area 5 Specifications Ensure that the blade specifications size and diameter properly match up to the sawing operation Utilizing a diamond blade not matched properly to the task may result in p...

Page 20: ...perform both in cutting speed and blade life Selection of the proper diamond blade consists of Material to be Cut Type of Saw Being Used Spindle Speed of Saw Hardness Characteristics of the Material Performance Expectations Factors for sawing economy Type of Blade Depth of Cut Sawing Speed Characteristics of the Material Being Cut Blade Speed Adiamondblade sperformanceisdirectlyconnectedtospecific...

Page 21: ...acement 1 EnsuretheEngineShutdownswitch Item22 Fig 3 and the ON OFF switch on the engine are turned to the OFF position 2 PlacetheFCG16HASawonastablelevelworkingsurface 3 Ensure the blade is raised and the raise lower rod is locked into position 4 Raise the blade by appling a downward pressure on the handlebars to raise the blade and allow the raise lower rod to drop into the raised position slot ...

Page 22: ...op Rod drops into the back portion of the keyhole slot 6 You are ready to start cutting Refer to the following pre inspection and operation sections 7 Testthedepthofcutbycuttingashortdistance thenmeasure the depth of the cut Cutting Depth Adjustment The FCG16HA Saw is equipped with a Raise Lower Assembly that is supported by the following components Figure 13 ALWAYS be certain the Shutdown switch ...

Page 23: ...edgeoftheoilfiller hole with the recommended oil type Table 5 Figure 16 Engine Oil Dipstick Oil Level INSPECTION Blade Check Check for worn or damaged blades Refer to BLADE PLACEMENT section on pages 20 22 1 Remove the gasoline cap located on top of fuel tank 2 Visuallyinspecttoseeiffuellevelislow Iffuelislow replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO...

Page 24: ... within the cutting area All displacement of the machine outsidethecuttingareashallbecarried out with the tool not in rotation WARNING WARNING WARNING WARNING WARNING Figure 19 Engine FuelValve Lever OPERATION The Engine Stop Switch serves both as an EmergencyEngineShut Off andastheprimary Shutdown switch This allows the operator to shutdownthesawsafelyawayfrommovingparts 1 Ensure the engine Shutd...

Page 25: ...ernor speed is factory set to ensure optimum blade operating speeds Figure 21 Throttle Lever 4 Place the Choke Lever Figure 20 in the CLOSED position Always use the Engine Shutdown Safety Switch located next to the handle lock to shut down the engine Shutting the engine off using this switch confirms that is is functioning properly The engine speed has been set at the factory Changingthegovernorsp...

Page 26: ...r the rotating blade allowing it to cut to the preset depth 8 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a loose guards and or covers 9 Rotate the throttle lever Figure 21 toward full throttle 7 If the engine has started slowly return the choke lever Figure 20 to the OPEN position If the engine has not starte...

Page 27: ...n switch next to the handle lock to the OFF position b Remove the blade guard c Remove blade mounting bolt and outer flange d Maneuver the saw away from the stuck blade e Aparallelcutmadenexttotheblademaybenecessary to free it f Once the blade is freed inspect the blade for damage discard if damaged e Ensure an undamaged useable blade is installed on the saw before cutting is resumed with that saw...

Page 28: ...owsthesamepathasthe blade Rear Guide Adjustment The rear guide is useful on long runs that allow the operator to follow the line with less effort as well as cutting up to a wall where the front pointer is lifted 1 Chalk out a straight line on the prepared slab or cutting surface 2 Cutastraightlineabout10 12feet 3 4meters inlength 3 Adjust the rear guide until it falls into the cut 4 The rear guide...

Page 29: ...le with the recommended oil See Table 5 Engine oil capacity is 0 63 US quart 0 60 liter Runningtheenginewithalowoillevelcancauseengine damage 5 Screw in the filler cap dipstick securely Chassis Lubrication RegularlubricationofvariouscomponentsoftheFCG16HASaw are critical to ensure a reasonable service life Lubricate the following components Two zerk fittings are located at the lower front area of ...

Page 30: ...d a l B s i M P F S d e e p s e t u n i m r e p t e e f e c a f r u s e d a l b e r u s n E 0 0 0 6 y l e t a m i x o r p p a r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g n a l f d n a s r e d l u o h s t f a h s e d a l b e h t n o d e x i f f a y l r e p o r p s i e d a l b e r u s n E e l i h w e d a l b o t d e i l p p a e c r o f e v i s s e c x E g n i t t u c T O N O D d ...

Page 31: ...r a p S g n i r i w g u l p k r a p s e v i t c e f e d e c a l p e R e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D s i n o i s s e r p m o c d n a t n e s e r p s i k r a p s l a m r o n e p y t l e u f g n o r W l e u f f o e p y t t c e r r o c h t i w e c a l p e r d n a m e t s y s l e u f h s u l F m e t s y s l e u f n i t s u d r o r e t a W m e t s y s l e u f h s u l F y ...

Page 32: ... e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C s t a e h r e v o e n i g n E e p y t l e u f g n o r W t c e r r o c h t i w e c a l p e r d n a m e t s y s l e u f h s u l F l e u f f o e p y t r e p o r p m i e u l a v t a e h g u l p k r a p S g u l p k r a p s f o e p y t t c e r r o c h t i w e c...

Page 33: ...FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 PAGE 33 NOTES ...

Page 34: ...uarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally...

Page 35: ...QXC9 ENGINE 1 to 3 Units Qty P N Description 2 16052 BELT 4 25407 WHEELS 2 15028 COLLARS WHEEL 2 15081 GRIP HANDLE 1 25380 BLADE SHAFT FLANGE 2 15359 BEARING PILLOW BLOCK 1 19710 NUT BLADE 3 17210ZE1505 AIR FILTER 3 9807956846 SPARK PLUG 1 17620ZH7023 FUEL CAP TANK 1 28462ZH8003 STARTER ROPE SUGGESTED SPARE PARTS ...

Page 36: ...and other reproductive harm WARNING Always use approved respiratory protection Adhere to safety guidelines OSHA Regulations Standards 29 CFR 1926 136 1910 103 WARNING Never operate the saw without the guards in place Adhere to safety guidelines ANSI Code 29 CFR 1910 215 WARNING P OWDER C O T ED A DEPTH CONTROL 1 2 3 4 In mm 102 76 51 25 2 12 13 11 10 6 7 1 2 4 9 8 5 3 CHECK GEAR DRIVE GEAR DRIVE C...

Page 37: ...R SMALL 1 7 25427 DECAL DEPTH INDICATOR 1 8 20525 DECAL CA PROP 65 1 SAFETY ITEM 9 15580 DECAL WARN RESPIRATORY 1 1 2 X 3 1 SAFETY ITEM 10 15581 DECAL WARN BLADE GUARD 1 1 2 X 3 1 SAFETY ITEM 11 38239 DECAL MQ LOGO 1 12 25491 DECAL BLADE ROTATION CW 1 SAFETY ITEM 13 11246 DECAL INTL STDS ISO BLACK 1 SAFETY ITEM 14 25867 DECAL ROTATION IN DISPLACEMENT 1 SAFETY ITEM 15 35137 DECAL READ MANUAL 1 SAFE...

Page 38: ...PAGE 38 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 GUARDS ASSY GUARDS ASSY 3 5 10 11 12 4 1 2 2 3 4 9 8 17 16 12 13 14 14 15 15 16 16 7 12 6 5 ...

Page 39: ...HP 1 4 20 X 3 4 SS 3 6 25430 SHEET REAR WATER SHIELD 1 SAFETY ITEM 7 25431 FLAP REAR WATER SHIELD 1 SAFETY ITEM 8 15161 STOP RUBBER BUMPER 1 9 25397 GUARD BLADE 10 DOOR 1 SAFETY ITEM 10 25428 SHEET FLAP MOUNT 1 SAFETY ITEM 11 25429 FLAP FRONT WATER SHIELD 1 SAFETY ITEM 12 10024 NUT NYLOC 1 4 20 7 13 15509 SPRING CENTURY 1 SAFETY ITEM 14 0424 SCREW HHC 1 4 20 X 1 1 4 2 15 0949 NUT HEX FINISH 1 4 20...

Page 40: ...PAGE 40 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 GUIDES ASSY GUIDES ASSY ...

Page 41: ...G SEALED 5 16 ID X 7 8 OD 2 12 21189 WHEEL 2 13 OD X 1 25 W POLYURETHANE 1 13 21185 SPACER 1 2 X 5 16 X 3 8 P33 3 1 14 21368 PLATE POINTER GUIDE FCG 1 15 5283 NUT NYLOC 5 16 18 2 16 0161 D NUT HEX FINISH 5 16 18 2 17 35096 SASH ASSY WIRE ROPE 1 18 19470 WASHER FLAT 5 16 USS 1 19 35093 ARM FRONT POINTER GUIDE W A FCG 1 20 35097 POINTER GUIDE ASSY WHEEL STYLE 1 INCLUDES ITEMS W 21 25416 GUIDE REAR A...

Page 42: ...PAGE 42 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 UNDERCARRIAGE ASSY 8 9 4 5 6 7 3 3 11 12 2 2 UNDERCARRIAGE ASSEMBLY 2 10 13 14 3 1 UNDER CARRIAGE ASSY ...

Page 43: ...1 5 BALL BRG 4 3 15028 COLLAR SET 5 8 DIA 4 4 25379 BEARING 5 8 FLANGE UHMW 2 5 9154 SCREW HHC 3 8 16 X 1 3 4 1 6 2064 ROD END 3 8 24 FEM RH 1 7 2199 NUT HEX JAM 3 8 24 1 8 10136 WASHER FLAT 3 8 SAE AR 9 10133 NUT JAM 3 8 16 1 10 29448 SCREW THP 1 4 20 X X 1 25 4 11 25365 RAISE LOWER W A 1 12 15414 UNDERCARRIAGE ASSEMBLY 1 13 25489 PLUG 3 4 BLK PLASTIC 2 14 25409 CAP 1 1 2 ID BLACK 1 ...

Page 44: ...PAGE 44 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 HANDLE DEPTH ADJUSTER ASSY HANDLE DEPTH ADJUSTER ASSY 13 14 1 2 15 3 10 11 12 4 5 7 8 9 6 ...

Page 45: ...RIP 1 4 4403 KNOB SHIFT 1 5 25448 DEPTH ADJUST DISK 1 6 25480 SCREW PLUNGER 1 4 20 X 17 32 1 7 25446 ROD DEPTH STOP 1 8 2199 NUT HEX JAM 3 8 24 1 9 2064 ROD END 3 8 24 FEM RH 1 10 9154 SCREW HHC 3 8 16 X 1 3 4 1 11 10136 WASHER FLAT 3 8 SAE AR 12 10133 NUT NYLOC 3 8 16 1 13 1007 NUT HEX JAM 3 8 16 1 14 9154 SCREW HHC 3 8 16 X 3 1 15 15081 GRIP HANDLE 2 HANDLE DEPTH ADJUSTER ASSY ...

Page 46: ...W OPERATION AND PARTS MANUAL REV 1 03 19 10 ENGINE BLADE DRIVE ASSY ENGINE BLADE DRIVE ASSY 14 19 20 4 4 3 3 2 2 18 18 15 21 16 17 11 10 12 13 5 6 7 1 8 9 22 NOTES SWITCH MOUNTING HARDWARE IS INCLUDED WITH SWITCH 1 1 23 ...

Page 47: ...4 9 0166 A WASHER LOCK 3 8 MED 4 10 25377 SPACER BEARING 2 11 15359 BEARING PIL BLOCK BRN VTBS 212 2 12 1162 A CAP GREASE ZERK 2 2 13 25442 PULLEY 1F3V26 3 4 BORE 1 14 0627 KEY SQ 3 16 X 1 1 4 1 15 25380 BLADE SHAFT FLANGE ASM 1 16 25418 FLANGE 3 38 O D 1 17 19710 NUT HEX 5 8 11 LH THRD 1 18 25410 BOLT CARRAIGE 5 16 18 X 1 75 3 19 25487 WRENCH SERVICE 15 16 OPEN END 1 20 25488 WRENCH 5 8 COMBO 1 2...

Page 48: ...PAGE 48 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 AIR CLEANER CYCLONE ASSY HONDA GX200QXC9 AIR CLEANER CYCLONE ASSY ...

Page 49: ...EANER DUAL 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239733000 COLLAR B AIR CLEANER 1 9 17410ZE1840 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE1841 CASE PRE AIR CLEANER 1 11 17475ZE1841 CAP PREAIR CLEANER 1 12 17476ZE1841 GUIDE PRE AIR CLEANER 1 13 17478ZE1841 PLATE PRE AIR CLEANER 1 14 90300GB0900 BOLT MUDGUARD 5 15 90325044000 WINGNUT TOOL BOX SETTING 2 16 ...

Page 50: ...PAGE 50 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CAMSHAFT ASSY HONDA GX200QXC9 CAMSHAFT ASSY ...

Page 51: ...R 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE INTAKE 1 8 14721ZF1000 VALVE EXHAUST 1 9 14731ZL0000 LIFTER VALVE 2 10 14751ZF1000 SPRING VALVE 2 11 14771ZE1000 RETAINER INTAKE VALVE SPRING 1 12 14773ZE1000 RETAINER EXHAUST VALVE SPRING 1 13 14781ZE1000 ROTATOR VALVE 1 14 14791ZE1010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 BOLT PIVOT 8MM 2 16 90206ZE1000...

Page 52: ...PAGE 52 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CARBURETOR ASSY HONDA GX200QXC9 CARBURETOR ASSY ...

Page 53: ...20 NOZZLE MAIN 1 12 16173001004 GASKET FUEL STRAINER CUP 1 13 16211ZL0000 INSULATOR CARBURETOR 1 14 16212ZH8800 GASKET INSULATOR 1 15 16220ZE1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET CARBURETOR 1 17 16610ZE1000 LEVER CHOKE STANDARD 1 INCLUDES ITEM W 18 16953ZE1812 LEVER VALVE 1 19 16954ZE1812 PLATE LEVER SETTING 1 20 16956ZE1811 SPRING VALVE LEVER 1 21 16957ZE1812 GASKET VALVE 1 22 16967ZE081...

Page 54: ...PAGE 54 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CONTROL ASSY HONDA GX200QXC9 CONTROL ASSY ...

Page 55: ...1 10 16575ZH8000 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16578ZE1000 SPACER CONTROL LEVER 1 13 16580ZH8853 BASE CONTROL CYCLONE 1 14 16584883300 SPRING CONTROL ADJUSTING 1 15 16592ZE1810 SPRING CABLE RETURN 1 16 16594883010 HOLDER WIRE 1 17 90013883000 BOLT FLANGE 6 X12 CT200 2 18 90015ZE5010 BOLT GOVERNOR ARM 1 19 90114SA0000 NUT SELF LOCK 6MM 1 20 90605230000 CIRCLIP 5MM 1 21 935...

Page 56: ...PAGE 56 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CRANKCASE COVER ASSY HONDA GX200QXC9 CRANKCASE COVER ASSY ...

Page 57: ...S 1 USE UP TO ENGINE SN 1002566 3 11381ZL0000 GASKET CASE COVER 1 USE FROM ENGINE SN 1002567 4 15600ZE1003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEM W 5 15600ZG4003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEM W 6 15625ZE1003 GASKET OIL FILLER CAP 2 7 91202883005 OIL SEAL 25 X41 X6 1 8 9430108140 PIN A DOWEL 8 X14 2 9 957010803200 BOLT FLANGE 8 X32 6 10 961006205000 BEARING RADIAL BALL 6205 1 HONDA GX200...

Page 58: ...PAGE 58 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CRANKSHAFT ASSY HONDA GX200QXC9 CRANKSHAFT ASSY ...

Page 59: ...HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 PAGE 59 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 2 13310ZL0600 CRANKSHAFT Q TYPE 1 8 90745ZE1600 KEY 4 78 X4 78 X38 1 HONDA GX200QXC9 CRANKSHAFT ASSY ...

Page 60: ...PAGE 60 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CYLINDER BARREL ASSY HONDA GX200QXC9 CYLINDER BARREL ASSY ...

Page 61: ... GOVERNOR 1 5 16541ZE1000 SHAFT GOVERNOR ARM 1 6 90131ZE1000 BOLT DRAIN PLUG 2 7 90451ZE1000 WASHER THRUST 6MM 1 8 90601ZE1000 WASHER DRAIN PLUG 10 2MM 2 9 90602ZE1000 CLIP GOVERNOR HOLDER 1 10 91001ZF1003 BEARING RADIAL BALL 6205 1 11 91202883005 OIL SEAL 25 X41 X6 1 12 91353671003 O RING 13 5 X1 5 ARAI 1 13 9405010000 NUT FLANGE 10MM 1 14 9410106800 WASHER PLAIN 6MM 2 15 9425108000 PIN LOCK 8MM ...

Page 62: ...PAGE 62 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 CYLINDER HEAD ASSY HONDA GX200QXC9 CYLINDER HEAD ASSY ...

Page 63: ...IDE 1 5 12251ZL0003 GASKET CYLINDER HEAD 1 6 12310ZE1841 COVER HEAD BREATHER TUBE 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZE1840 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6 X12 CT200 4 10 90043ZE1020 BOLT STUD 6 X109 2 11 90047ZE1000 BOLT STUD 8 X32 2 12 9430110160 PIN A DOWEL 10 X16 2 13 9500280000 CLIP TUBE C12 2 14 957230806000 BOLT FLANGE 8 X60 4 15 9807956846 SPARK PLUG BPR6ES NGK...

Page 64: ...PAGE 64 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 FAN COVER ASSY HONDA GX200QXC9 FAN COVER ASSY ...

Page 65: ...0 PLATE SIDE OIL ALERT 1 6 19613ZE1010 CLAMP CORD 1 7 19630ZH8000 SHROUD 1 8 32197ZH8003 SUB HARNESS 1 9 36100ZH7003 SWITCH ASSEMBLY ENGINE STOP 1 10 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90013883000 BOLT FLANGE 6 X12 CT200 6 12 90022888010 BOLT FLANGE 6 X20 CT200 1 13 34150ZH7003 ALERT UNIT OIL 1 15 957010600800 BOLT FLANGE 6 X8 1 HONDA GX200QXC9 FAN COVER ASSY ...

Page 66: ...PAGE 66 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 FLYWHEEL ASSY HONDA GX200QXC9 FLYWHEEL ASSY ...

Page 67: ... PAGE 67 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 X18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZL0000 PULLEY STARTER 1 5 31100ZE7010 FLYWHEEL STANDARD 1 7 90201878003 NUT SPECIAL 14MM 1 HONDA GX200QXC9 FLYWHEEL ASSY ...

Page 68: ...PAGE 68 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 FUEL TANK ASSY HONDA GX200QXC9 FUEL TANK ASSY ...

Page 69: ...INT FUEL TANK 1 3 17510ZE1020ZA TANK FUEL NH31 MCKINLEY WHITE 1 4 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEM W 5 17631ZH7003 GASKET FUEL FILLER CAP 1 7 91353671003 O RING 13 5 X1 5 ARAI 1 8 9405006000 NUT FLANGE 6MM 2 9 950014500360M BULK HOSE FUEL 4 5 X3000 4 5 X140 1 10 9500202080 CLIP TUBE B8 2 11 957010603000 BOLT FLANGE 6 X30 1 HONDA GX200QXC9 FUEL TANK ASSY ...

Page 70: ...PAGE 70 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 IGNITION COIL ASSY HONDA GX200QXC9 IGNITION COIL ASSY ...

Page 71: ...ANUAL REV 1 03 19 10 PAGE 71 IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 10 90121952000 BOLT FLANGE 6 X25 2 HONDA GX200QXC9 IGNITION COIL ASSY ...

Page 72: ...PAGE 72 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 MUFFLER ASSY HONDA GX200QXC9 MUFFLER ASSY ...

Page 73: ...0 STAY MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 4 18331883810 CAP MUFFLER 1 6 18361ZL0000 NETTING WIRE FLANGE 1 7 18381ZH8800 GASKET MUFFLER 1 8 90016ZE1000 BOLT FLANGE 6 X13 1 9 90050ZE1000 SCREW TAPPING 5 X8 4 10 90055ZE1000 SCREW TAPPING 4 X6 3 11 94001080000S NUT HEX 8MM 2 12 957010601200 BOLT FLANGE 6 X12 1 HONDA GX200QXC9 MUFFLER ASSY ...

Page 74: ...PAGE 74 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 PISTON ASSY HONDA GX200QXC9 PISTON ASSY ...

Page 75: ...3 RING SET PISTON OS 0 50 1 1 13013ZL0003 RING SET PISTON 0 75 1 2 13101ZL0000 PISTON STANDARD 1 2 13102ZL0000 PISTON OS 0 25 1 2 13103ZL0000 PISTON OS 0 50 1 2 13104ZL0000 PISTON 0 75 1 3 13111ZE1000 PIN PISTON 1 4 132A0ZE1000 ROD ASSEMBLY CONNECTING US 0 25 1 4 13200ZE1010 ROD ASSEMBLY CONNECTING 1 5 90001ZE1000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 HONDA GX200QXC9 PISTON AS...

Page 76: ...PAGE 76 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 RECOIL STARTER ASSY HONDA GX200QXC9 RECOIL STARTER ASSY ...

Page 77: ...BRIGHT RED 3 28410ZH8003ZA CASE RECOIL STARTER R8 BRIGHT RED 1 4 28420ZH8013 REEL RECOIL STARTER 1 5 28422ZH8013 RATCHET STARTER 2 6 28433ZH8003 GUIDE RATCHET 1 7 28441ZH8003 SPRING FRICTION 1 8 28442ZH8003 SPRING RECOIL STARTER 1 9 28443ZH8003 SPRING RETURN 2 10 28461ZH8003 KNOB RECOIL STARTER 1 11 28462ZH8003 ROPE RECOIL STARTER 1 12 90003ZH8003 SCREW SETTING 1 13 957000601800 BOLT FLANGE 6 X18 ...

Page 78: ...PAGE 78 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 HONDA GX200QXC9 GASKET KIT ASSY GASKET KIT ASSY NO ILLUSTRATION AVAILABLE ...

Page 79: ...ZL0000 GASKET KIT 1 INCLUDES ITEMS W 1 11381ZL0000 GASKET CASE COVER 1 2 12251ZL0003 GASKET CYLINDER HEAD 1 3 12391ZE1000 GASKET CYLINDER HEAD COVER 1 4 15625ZE1003 GASKET OIL FILLER CAP 1 5 16212ZH8800 GASKET INSULATOR 1 6 16221ZH8800 GASKET CARBURETOR 1 7 18381ZH8800 GASKET MUFFLER 1 HONDA GX200QXC9 GASKET KIT ASSY ...

Page 80: ...PAGE 80 FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 LABELS ASSY HONDA GX200QXC9 LABELS ASSY ...

Page 81: ...O PART NAME QTY REMARKS 1 87521ZL0010 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE1810 MARK CHOKE 1 5 87532ZH8810 MARK OIL ALERT E 1 6 87534ZE1841 LABEL AIR CLEANER CAUTION 1 7 87535ZE1840 MARK AIR CLEANER SALES POINT 1 8 89218ZE1000 WRENCH SPARK PLUG 1 HONDA GX200QXC9 LABELS ASSY ...

Page 82: ...sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense Credit on returned parts will be issued 9 at dealer net price at time of the original purchase less a 15 restocking charge In cases w...

Page 83: ...FCG16HA SAW OPERATION AND PARTS MANUAL REV 1 03 19 10 PAGE 83 NOTES ...

Page 84: ...r the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Mayco Parts Warranty Department 800 306 2926 310 537 3700 Fax 800 672 ...