MULTIQUIP GA-2.3R2, Parts And Operation Manual

Page 1: ...N AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www...

Page 2: ...PAGE 2 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01...

Page 3: ...SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 4259...

Page 4: ...orage 18 Wiring Diagram 19 Troubleshooting Engine 20 21 Troubleshooting Generator 22 23 Explanation Of Codes In Remarks Column 24 Suggested Spare Parts 25 Generator Assembly 26 27 Control Box Assembly...

Page 5: ...ed Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 n Dealer account number n D...

Page 6: ...eath This generator requires an adequate free flow of cooling air Never operate the generator in any enclosed or narrow area wherefreeflowoftheairisrestricted Iftheairflowisrestricted it will cause se...

Page 7: ...ls The GA 2 3R2 portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as the...

Page 8: ...t u O x a M s t t a W 0 0 3 2 s u o u n i t n o c t u p t u O d e t a R s t t a W 0 0 0 2 e g a t l o V d e t a R s t l o V 0 2 1 e s a h P e r i w 2 e s a h P e l g n i S y c n e u q e r F z H 0 6 d...

Page 9: ...utput receptacle GFCI protected l One main 17 amp circuit breaker l AC Voltmeter l GroundTerminal Excitation System AllGA seriesgeneratorsuseamagnetattachedtoaflywheel to produce AC voltage from a lam...

Page 10: ...PAGE 10 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 2 3R2 CONTROLS AND INDICATORS Figure 1 Controls and Indicators...

Page 11: ...ation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Indoor Installation Exhaust gases from gasoline engines are extremely poisonous Whenever an eng...

Page 12: ...ng the engine Extension Cable Whenelectricpoweristobeprovidedtovarioustoolsorloadsat some distance from the generator extension cords are normally used Cables should be sized to allow for distance in...

Page 13: ...able1 The fuel tank cap must be closed tightly after filling Handle fuel in a safety container If the container does not have a spout use a funnel CAUTION Never fill the fuel tank while the engine is...

Page 14: ...following120volt60Hz single phase receptacle l Single Phase One Duplex NEMA GFCI 5 20R 120V 20 Amp Main Circuit Breaker 2 Pole 60 Hz This 2 pole 17 amp breaker protects the generator from short circui...

Page 15: ...g wattage for your load multiply the running wattage as indicated by steps 1 2 and 3 below 1 INCANDESCENT LOADS Lights heaters and similar appliances Total the running wattage and multiply by 1 Exampl...

Page 16: ...release the starter knob after pulling Allow it to rewind as soon as l NEVER start the engine when the oil level is below the lower mark on the dipstick l Check the fuel level on the fuel gauge When f...

Page 17: ...ner element std or heavy duty types and wash in kerosene or liquid detergent and hot water Wrap foam element in a cloth and squeeze dry Wipe heavy duty paper element dry with toweling Saturate element...

Page 18: ...drain the oil from the crankcase and refill with fresh oil l Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil l Slowly rotate the engine a f...

Page 19: ...GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PAGE 19 GA 2 3R2 WIRING DIAGRAM GENERATOR ENGINE...

Page 20: ...r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m a l m...

Page 21: ...p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W y t i s...

Page 22: ...d e r k c e h C y r a s s e c e n n o i t c n u f l a m g n i d n i w r o t o R r o t o r e c a l p e r r o k c e h C n o i t c n u f l a m g n i d n i w r o t a t S r o t a t s e c a l p e r r o k c...

Page 23: ...r r o k c e h C e c i v e d l o r t n o c e l d i e v i t c e f e D e c i v e d l o r t n o c e l d i e c a l p e r r o k c e h C d i o n e l o s e v i t c e f e D e c i v e d l o r t n o c e l d i e...

Page 24: ...re indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the nu...

Page 25: ...1 0810106004 CAP FUEL TANK 5 2273261007 ELEMENT AIR CLEANER 1 0601800258 AC VOLTMETER 1 0601810695 OIL ALARM LAMP 5 0650140031 SPARK PLUG 1 0669900217 STOP SWITCH 5 to 10 Units Qty P N Description 2 0...

Page 26: ...PAGE 26 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 2 3R2 GENERATOR ASSY GENERATOR ASSY...

Page 27: ...1 3 0603000040 BEARING 1 6204 2RUNY5CM 2 7681017104 SET BOLT ROTOR 1 3 0801086004 SET WASHER BEARING 1 4 0040008000 SPRING WASHER 1 5 7931341603 ARMATURE ASSY 1 6 7921315102 END BRACKET 1 7 7681315022...

Page 28: ...PAGE 28 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 2 3R2 CONTROL BOX ASSY CONTROL BOX ASSY...

Page 29: ...1810503 CONTROL PANEL 1 7930602302 NAME PLATE 1 N 5245A 7 0601800258 AC VOLTMETER 1 0 120V 8 0601804883 CIRCUIT BREAKER 1 KM 51 17A 9 3011816004 BRACKET CIRCUIT BREAKER 1 10 0021004010 MACHINE SCREW 2...

Page 30: ...PAGE 30 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GA 2 3R2 PIPE FRAME ASSY PIPE FRAME ASSY...

Page 31: ...E 1 5 0805084704 RUBBER SUSPENSION 2 6 020108060 HEX NUT 4 REPLACES 0207008000 7 7925419604 RUBBER SUSPENSION 2 8 020108060 HEX NUT 4 REPLACES 0207008000 9 0017108040 HEX HEAD BOLT 2 020108060 HEX NUT...

Page 32: ...PAGE 32 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 NAME PLATE AND DECALS GA 2 3R2 NAME PLATE AND DECALS...

Page 33: ...DECAL OPERATING INSTRUCTIONS 1 S 4605 4 7930602302 DECAL MQ GA 2 3R2 1 S 5245A 5 7930615603 DECAL MQ 2300 1 S 5246 6 0820610804 DECAL CAUTION 1 S 3311 7 0820610404 DECAL WARNING 1 S 3627 8 7900636004...

Page 34: ...PAGE 34 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ROBIN GX240K1 ENGINE CYLINDER HEAD ROBIN EH 17 ENGINE CRANKCASE ASSY CRANKCASE ASSY...

Page 35: ...1 260 2054190103 GOVERNOR SLEEVE 1 270 2696360103 OIL GAUGE 1 280 0213160020 GASKET 1 290 2531600203 GASKET BEARING COVER 1 300 0130060040 BOLT WASHER ASSEMBLY 8 330 2531750113 SHELTER PLATE 1 340 004...

Page 36: ...PAGE 36 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 CRANKSHAFT PISTON ASSY ROBIN EH 17 ENGINE CRANKSHAFT PISTON ASSY...

Page 37: ...021814000 NUT 1 60 0032014000 SPRINGWASHER 1 70 0323030010 WOODRUFF KEY 1 310 2532250120 CONNECTING ROD ASSY 1 INCLUDES ITEMS W 320 2512300103 CONNECTING ROD BOLT 2 350 2692330103 PISTON PIN 1 360 269...

Page 38: ...PAGE 38 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 INTAKE EXHAUST ASSY ROBIN EH 17 ENGINE INTAKE EXHAUST ASSY...

Page 39: ...T 2 240n 0170060090 NUT 2 260 2693650103 GUIDE PLATE 1 310 2693010101 MUFFLER CP 1 320 2533420111 MUFFLER COVER 1 340 2533520103 GASKET MUFFLER 1 350 0170080030 NUT 2 360 0045206103 TAPPING SCREW 4 36...

Page 40: ...PAGE 40 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 GOVERNOR ASSY ROBIN EH 17 ENGINE GOVERNOR ASSY...

Page 41: ...R ROD CP 1 40 2534280103 ROD SPRING 1 50 0031306000 CLIP 2 60 0011406300 BOLT WASHER ASSEMBLY 1 70 0186060020 NUT 1 80 2534250123 GOVERNOR SPRING 1 310 2694330100 SPEED CONTROL ASSEMBLY 1 INCLUDES ITE...

Page 42: ...PAGE 42 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 COOLING STARTING ASSY ROBIN EH 17 ENGINE COOLING STARTING ASSY...

Page 43: ...T LABEL 1 40 0110060020 FLANGE BOLT 5 45 0110060030 FLANGE BOLT 2 90 2535270103 HEAD COVER 1 210 2695020100 RECOIL STARTER ASSEMBLY 1 INCLUDES ITEMS W 210 1 2705011508 SPIRAL SPRING 1 210 2 2695012008...

Page 44: ...PAGE 44 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 FUEL LUBRICANT ASSY ROBIN EH 17 ENGINE FUEL LUBRICANT ASSY...

Page 45: ...EW 1 210 8 2536257008 CHOKE LEVER 1 210 11 2536253308 THROTTLE SHAFT A 1 210 12 2366245108 BOLT 1 210 14 1616235208 NEEDLE 1 210 15 2366251008 PIN 1 210 16 2366255108 FLOAT CHAMBERBODY AY 1 210 17 236...

Page 46: ...PAGE 46 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ELECTRIC COIL ASSY AND SPARK PLUG ROBIN EH 17 ENGINE ELECTRIC COIL ASSY AND SPARK PLUG...

Page 47: ...967001 EXCITER COIL CP 1 30 0011406250 BOLT WASHER ASSY 2 35 0043506250 SCREW WASHER ASSY 2 60 0660000361 SWITCH ASSY 1 70 0150040090 TAPPING SCREW 2 80 0241080010 GROMMET 1 90 0566120050 CLAMP 1 95 0...

Page 48: ...PAGE 48 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ROBIN EH 17 ENGINE OIL SENSOR ASSY OIL SENSOR ASSY...

Page 49: ...GE 49 ROBIN EH 17 ENGINE OIL SENSOR ASSY OIL SENSOR ASSY NO PART NO PART NAME QTY REMARKS 700 KS31102301 OIL SENSOR CP 14 1 760 2147312201 WIRE 22 CP 1 765 2067550101 CLAMP CP 1 770 2077500101 CLAMP C...

Page 50: ...PAGE 50 GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 ROBIN EH 17 ENGINE FUEL STRAINER FUEL STRAINER ASSY...

Page 51: ...0024 10 1 0642000220 FILTER 1 10 2 0642000230 GASKET 1 10 3 0642001910 CUP NYLON 1 10 4 0642002360 LOCK NUT 1 10 5 0642000250 GASKET 2 10 6 0642000330 O RING 1 10 7 0642000240 BANJO BOLT 1 10 8 064200...

Page 52: ...tiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any oth...

Page 53: ...GA 2 3R2 A C GENERATOR PARTS OPERATION MANUAL REV 2 03 05 01 PAGE 53 NOTE PAGE...

Page 54: ...Guadalajara MX Manufactured for MULTIQUIP INC by DENYO MANUFACTURING CO JAPAN HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 53...