MULTIQUIP GA-6HE, Operation And Parts Manual

Page 1: ...OPERATION AND PARTS MANUAL Revision 1 09 30 05 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MODEL GA 6HE GA 6HEA Portable Generators HONDA GASOLINE ENGINE...

Page 2: ...PAGE 2 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05...

Page 3: ...of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of thier respective owners and used with permission ThismanualMUSTaccompanyt...

Page 4: ...Symbols 6 7 Rules for Safe Operation 8 10 Operation and Safet Decals 11 Specifications Generator 12 Specifications Engine 13 Dimensions 14 General Information 15 Load Application 16 Controls and Indic...

Page 5: ...310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FA...

Page 6: ...n of a GA 6HE GA 6HEA Portable Generators will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exha...

Page 7: ...TION CAUTION CAUTION CAUTION Eye and Hearing Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Other important messages are provided throughout this manual to help prevent damage to your portable genera...

Page 8: ...ot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generators ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the gene...

Page 9: ...ake sure that electrical circuits are properly grounded per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operatin...

Page 10: ...of an emergency DANGER DANGER DANGER DANGER DANGER ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS During operation of this generation the...

Page 11: ...A 6HEA portable generators are equipped with a number of safety decals Figure 1 These decals are provided for operator safety and maintenance information The illustration below shows these decals as t...

Page 12: ...l h s u r B n o i t a t i c x E m e t s y S d e t i c x E y l l a c i t a t S e t a t S d i l o S d e e p S M P R 0 0 6 3 m e t s y S g n i l o o C n o i t a l i t n e V f l e S y t i c a p a C l e u...

Page 13: ...y C e n i l o s a G t f a h S l a t n o z i r o H e n i g n E e k o r t S X e r o B n i 0 3 2 X n i 0 9 2 m m 8 5 x m m 3 7 t n e m e c a l p s i D m c 9 8 3 n i u c 0 7 3 2 3 t u p t u O x a M M P R...

Page 14: ...PAGE 14 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE GA 6HEA DIMENSIONS Figure 2 Dimensions...

Page 15: ...er AC Voltmeter GroundTerminal Full Power Switch Idle Control Switch Operation Switch Excitation System The GA 6HE GA 6HEA series generators use a magnet attached to a flywheel to produce AC voltage f...

Page 16: ...KW use a 2 KW generator 3 LARGE MOTORS Submersible pumps table saws etc Total the running wattage and multiply by 3 Example A conveyor belt runs at 8 KW use a 24 KW generator Extension Cables When el...

Page 17: ...ope or chain to this lifting eye when lifting of the generator is required Never stand underneaththegeneratorwhileitisbeinglifted Placelifting eye in down position when not in use 2 AC Voltmeter This...

Page 18: ...he generating set at 120 volts from the GFCI duplex receptacle and up to half of the rated power of the set at 120 volts from 120V twist lock receptacle or full rated power of the set at 240 volts fro...

Page 19: ...choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 18 Recoil Starte...

Page 20: ...pedandhashadanopportunity tocooldown Intheeventofafuelspill DONOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engineisdry Ifgeneratorsi...

Page 21: ...e of the building Generator Grounding To guard against electrical shock and possible damage to the equipment it is important to provide a good EARTH ground Always use the ground terminal on the genera...

Page 22: ...ed to connect the generators to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 5...

Page 23: ...the main circuit breaker in the OFF position prior to starting the engine n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C 4 e l b a T n I t n e r r u C s e r e p m A s t t...

Page 24: ...9 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Engine Oil Check 1 To check the engine oil level place the generators on secure level ground with the engine st...

Page 25: ...the Engine 1 Place the engine fuel valve lever Figure 11 in the ON position Figure 10 Main Circuit Breaker OFF Position Figure 13 Operation Switch ON Position CAUTION CAUTION CAUTION CAUTION CAUTION D...

Page 26: ...ceptacles NOTE Placing the idle control switch in the OFF position Figure 16 allows the enginetooperateatamaximum speed of about 3600 RPM s When the idle control switch is placed in the up position ON...

Page 27: ...I duplex receptacle and up to half of the rated power of the set at 120 volts from the 120V twist lock receptacle or full rated power of the genset at 240 volts from the 240V twist lock receptacle Whe...

Page 28: ...ly consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowlyrota...

Page 29: ...t e R y r a s s e c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u...

Page 30: ...quires no adjustments ENGINEOIL 1 Drain the engine oil when the oil is warm as shown in Figure 28 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3...

Page 31: ...r leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarit...

Page 32: ...PAGE 32 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE WIRING DIAGRAM GENERATOR Figure 31 GA 6HE GeneratorWiring Diagram...

Page 33: ...GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 PAGE 33 GA 6HEA WIRING DIAGRAM GENERATOR Figure 32 GA 6HEA GeneratorWiring Diagram...

Page 34: ...a t l o v h g i h n e k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d...

Page 35: ...g u l p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g...

Page 36: ...i u c r i c e v i t c e f e D r e k a e r b t i u c r i c e c a l p e R n o n r u t l l i w r e k a e r b t i u c r i C y l e t a i d e m m i s p i r t t u b D E D A O L n o i t i d n o C d a o l r e...

Page 37: ...GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 PAGE 37 NOTE PAGE...

Page 38: ...ive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Item...

Page 39: ...scription 1 A9924800014 CAP FUEL TANK 1 A9924800004 FILTER FUEL 2 3015419604 RUBBER SUSPENSION 2 1665419004 RUBBER SUSPENSION 3 9807955855 SPARK PLUG 2 28462ZV7003 ROPE RECOIL 3 17211899000 ELEMENT AI...

Page 40: ...PAGE 40 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE GA 6HEA NAMEPLATE AND DECALS...

Page 41: ...AL CONTROL PANEL 1 GA 6HEA A51120130 5 87533ZC0630 DECAL AIR CLEANER 1 REPLACES P N 0600500045 6 NAMEPLATE 1 CONTACT MQ PARTS DEPT 7 0800628504 DECAL GROUND 1 S 1123 8 A5551000004 DECAL OPERATING INST...

Page 42: ...PAGE 42 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE GA 6HEA GENERATOR ASSY GENERATOR ASSY...

Page 43: ...BSORBER 2 TNR15G431K 1 3 0071706304 BEARING 6304 2RU NYCM 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 SPRINGWASHER 1 5 A5135000003 ARMATURE ASSY 1 6 7901315502 END B...

Page 44: ...PAGE 44 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE CONTROL BOX ASSY CONTROL BOX ASSY GA 6HE...

Page 45: ...T CIRCUIT BREAKER 1 10 0021004010 MACHINE SCREW 2 11 0601806819 ACVOLTMETER DE450 011 0 120 240V 1 12 0601812598 RECEPTACLE 5 20R 1 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE LS 30R 1...

Page 46: ...PAGE 46 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HEA CONTROL BOX ASSY CONTROL BOX ASSY GA 6HEA...

Page 47: ...ET CIRCUIT BREAKER 1 10 0021004010 MACHINE SCREW 2 11 0601806819 ACVOLTMETER DE450 011 0 120 240V 1 12 0601812598 RECEPTACLE 5 20R 2 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE LS 30R 1...

Page 48: ...PAGE 48 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE GA 6HEA MUFFLER ASSY MUFFLER ASSY...

Page 49: ...AL 2 REPLACES P N 0602302003 5 8355ZB4630 ARRESTOR SPARK 1 REPLACES P N 0602313060 6 90183671003 TAPPING SCREW 1 REPLACES P N 0602322060 7 0017106012 BOLT HEX HEAD 5 8 18333ZB4800 GASKET 1 REPLACES P...

Page 50: ...PAGE 50 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE GA 6HEA PIPE FRAME ASSY PIPE FRAME ASSY...

Page 51: ...034 FUEL GAUGE 1 14 0605510068 FUEL STRAINER 1 REPLACES P N 0605510068 14 1 16952ZB4005 SCREEN SET 1 REPLACES P N 0605510069 15 950014521040 HOSE 1 REPLACES P N 0605513146 16 9500202080 HOSE BAND 2 RE...

Page 52: ...PAGE 52 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 GA 6HE GA 6HEA BATTERY ASSY BATTERY ASSY...

Page 53: ...BATTERY ASSY BATTERY ASSY NO PART NO PART NAME QTY REMARKS 32 BATTERY 1 PURCHASE LOCALLY 33 7905458103 BATTERY BAND 1 34 A5344200004 BATTER BOLT 2 35 0037806000 WING NUT 2 36 0040006000 SPRING NUT 2...

Page 54: ...PAGE 54 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY...

Page 55: ...HER 1 2 17211899000 ELEMENT AIR CLEANER 1 3 17212ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 HOUSING AIR CLEANER 1 5 17222ZC2000 STAY AIR CLEANER 1 6 17231899000 COVER AIR CLEANER 1 7 17235899000 CLI...

Page 56: ...PAGE 56 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY...

Page 57: ...2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 S...

Page 58: ...PAGE 58 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 59: ...ROD 1 21 16264ZE2701 ROD CHOKE 1 22 16265ZE2721 STOPPER CHOKE ROD 1 23 16268ZE2721 SPRING MANUAL CHOKE 1 24 16269ZA0800 GASKET AIR CLEANER 2 25 16400ZE2703 DIAPHRAGM ASSY 1 26 16611ZE2711 ROD CHOKE CO...

Page 60: ...PAGE 60 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 CONTROL ASSY HONDA GX340K1EDE2 ENGINE CONTROL ASSY...

Page 61: ...ZE3000 ROD GOVERNOR 1 4 16561ZE3000 SPRING GOVERNOR 1 5 16562ZE3700 SPRING THROTTLE RETURN 1 9 16570ZE3700 CONTROL ASSY 1 INCLUDES ITEMS W 19 16584883300 SPRING CONTROL ADJUSTING 1 23 90013883000 BOLT...

Page 62: ...PAGE 62 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY...

Page 63: ...00735003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 6 15625ZE1003 GASKET OIL FILLER CAP 2 7 16510ZE3000 GOVERNOR ASSY 1 INCLUDES ITEMS W 8 16511ZE8000 WEIGHT GOVERNOR 3 9 16512ZE3000 HOLDER GOVERNORWEIGHT...

Page 64: ...PAGE 64 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 CRANKSHAFT ASSY HONDA GX340K1EDE2 ENGINE CRANKSHAFT ASSY...

Page 65: ...ON PARTS MANUAL REV 1 09 30 05 PAGE 65 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 6 13310ZE3701 CRANKSHAFT E TYPE 1 7 13351ZE3010 WEIGHT BALANCER 1 11 961006207000 BEARING RADIAL BALL 6207 1 HON...

Page 66: ...PAGE 66 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY...

Page 67: ...LEVEL 1 3 16541ZE3010 SHAFT GOVERNOR ARM 1 4 31161ZE2000 WIRE GROUND 1 5 90013883000 BOLT FLANGE 6X12 CT200 1 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 8 91201ZE3004 OIL SEAL...

Page 68: ...PAGE 68 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 69: ...2305 GUIDE EX VALVE OS OPTIONAL 1 4 12216ZE2300 CLIP VALVE GUIDE 1 5 12251ZE3W00 GASKET CYLINDER HEAD 1 6 12310ZE2020 COVER HEAD 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT HEAD C...

Page 70: ...PAGE 70 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE FAN COVER ASSY FAN COVER ASSY...

Page 71: ...E 71 HONDA GX340K1EDE2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 2 19610ZE3700ZB COVER FAN NH1 BLACK 1 3 19631ZE3W00 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 900138830...

Page 72: ...PAGE 72 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Page 73: ...NUAL REV 1 09 30 05 PAGE 73 HONDA GX340K1EDE2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 6 31100ZE3712 FLYWHEEL LAMP 1 8 90201ZE3V00 NUT SPECIAL 16...

Page 74: ...PAGE 74 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY...

Page 75: ...COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 3 31510ZE1811 COIL ASSY LAMP 12V 25W 1 4 31510ZE3003 COIL ASSY LAMP 12V 25W 1 6 31511ZE3000 CLAMP WIRE 1 7 31512ZE2000 GROMMET WIRE 1 10...

Page 76: ...PAGE 76 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE PISTON ASSY PISTON ASSY...

Page 77: ...3010ZE3003 RING SET PISTON STD 1 1 13011ZE3003 RING SET PISTON OS 0 25 OPTIONAL 1 1 13012ZE3003 RING SET PISTON OS O 50 OPTIONAL 1 1 13013ZE3003 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE3W00 PISTON ST...

Page 78: ...PAGE 78 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE RECOIL STARTER ASSY RECOIL STARTERASSY...

Page 79: ...2 28410ZE3W01ZB CASE RECOIL STARTER NH1 BLACK 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W...

Page 80: ...PAGE 80 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE STARTER MOTOR ASSY STARTER MOTOR ASSY...

Page 81: ...31212ZE3003 BRACKET FRONT 1 7 31213ZE2003 GEAR DRIVE PINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GEAR REDUCTION 1 12 31231ZE2003 HOLDER BRU...

Page 82: ...PAGE 82 GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 HONDA GX340K1EDE2 ENGINE LABELS ASSY LABELS ASSY...

Page 83: ...ON PARTS MANUAL REV 1 09 30 05 PAGE 83 HONDA GX340K1EDE2 ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZE3W01 EMBLEM 1 4 87528898620 MARK CHOKE 1 6 87533ZC0630 MARK AIR CLEANE...

Page 84: ...edthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Credi...

Page 85: ...GA 6HE GA 6HEA A C GENERATORS OPERATION PARTS MANUAL REV 1 09 30 05 PAGE 85 NOTE PAGE...

Page 86: ...3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICALASSISTANCE 800 478 1244 FAX 310 631...