MULTIQUIP GBC, Operation And Parts Manual

Page 1: ...Manual THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com GloBug SERIES MODEL GBC GBCE cart type lighting system Revision 1 03 25 14 ...

Page 2: ...page 2 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 proposition 65 warning ...

Page 3: ...ions 11 Footcandle Plot 12 General Information 13 Components 14 15 Setup 16 17 Operation 18 21 Maintenance 22 27 Wiring Diagram 28 Explanation Of Code In Remarks Column 30 Suggested Spare Parts 31 Component Drawings Nameplates And Decals 32 33 Balloon And Lamp Assy 34 35 Mast Assy 36 37 Base Assy 38 39 Outrigger Assy 40 41 Terms And Conditions Of Sale Parts 42 NOTICE Specifications and part number...

Page 4: ...ite View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 discount on Standard orders for all orders which include complete part numbers order via Fax dealers only All customers are welcome to order parts via Fax domestic us Customers dial 1 800 6 P...

Page 5: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words danger Warning Caution or notiCe saFety symBols danger Indicates a hazardous situation which if not avoided WILL result in death or serious inJury Warning Indicates a hazardous situation which if not avoided Could result in death or serious inJury Caution Indicates a hazardous situation...

Page 6: ...r applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties never use accessories or att...

Page 7: ...ore equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children and unauthorized personnel lamp saFety Warning never attempt to replace lamp with the power on Always unplug the power cord from the generator or power source when changing the lamp ALWAYSallowasufficientamountoftimeforthelamptocool before changing The possibility exists...

Page 8: ...ipped with a ground pin on the power plug For your protection ALWAYS complete the grounding path never insert the AC power plug into a 2 prong receptacle to operate lighting system When applying power to the lighting system ALWAYS connect the AC power plug to a 3 prong receptacle that is grounded The possibility exists of electrical shock electrocution and even death if the lighting system is not ...

Page 9: ...A 120V 30A 20A 20A 0N OFF IDLE CONTROL OPERATION SWITCH ON OFF FULL POWER SWITCH 120V 120V 240V 120 V OFF 21A LIFTING HANGER LIFTING SCHACKLE GENERATOR LIFTING BALE FORK LIFT ALIGNMENT ARROWS 4 PLACES LIFTING HOOK CartType No Lifiting Hook If lighting system is not equipped with a transport lifting hook and the mast is removable refer to the following safety information Before lifting make sure th...

Page 10: ... C max Balloon Dimensions L x W x H 47 2 x 47 2 x 28 3 in 1200 x 1200 x 720 mm Balloon Material Polyester Balloon Heat Resisting Temperature 320 356 F 160 180 C Internal Balloon Temperature 126 F 52 C Balloon Water Resistance 1 500 mm H2O Fan Motor Voltage 100 VAC Fan Motor Current 0 45 0 55 A Fan Motor Pressure 347 372 kPA 050 054 psi Outriggers 3 Mast Number of Stages 3 air shock absorbers Dimen...

Page 11: ...ce Letter Description Dimension inches mm A Cart Width 27 6 700 B Cart Length 40 5 1 029 C Total Max Height with Standard Balloon GBC 127 3 3 233 GBCE 180 7 4 590 D Standard Balloon Height 28 3 718 8 E Mast Height without Balloon 99 2 515 F Cart Height 12 305 G Standard Balloon Diameter 47 2 1 200 Figure 1 GBC GBCE Dimensions ...

Page 12: ...page 12 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 footcandle plot 10 5 2 1 5 25 VALUES LISTED AS FOOTCANDLES SCALE 1 GRID 50 FT 15 24 METERS Figure 2 Illumination Range ...

Page 13: ...ign for easy transportation Three outriggers on the cart ensures great stabilization GBCE includes an additional 35 inch extension pole The GBC GBCE can be powered by a variety of Multiquip s series generators with an output power of 1 7 kW or greater If an extension cord is necessary to connect to a power source refer to Table 3 to select the proper length Table 3 Extension Cord Gauge Selection A...

Page 14: ...page 14 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 components 20 21 23 24 25 22 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 11 10 12 13 26 GBCE ONLY Figure 3 GBC GBCE Components ...

Page 15: ... mast outriggers should always be deployed 12 CounterWeight Locks the outriggers in place when they are deployed or stowed 13 Brake Pedal Step on this pedal and pull back T handle to apply the brakes To release the brakes press down and hold brake pedal again then release 14 T Handle Moves the GBC GBCE in either forward or reverse direction by pulling back or pushing forward The T handle also allo...

Page 16: ...p of the mast as shown in Figure 6 Figure 6 Extension Pole Attachment T HANDLE HANDLE HOLDER WING BOLT WASHER MAST LEVER HOLDER EXTENSION POLE BOLT 5 Insert the balloon assembly into the mast Tighten the T bolt securely See Figure 7 Figure 7 Installing the Balloon 6 Unsnap the three buttons on the bottom of the balloon cover and unzip the cover See Figure 8 7 Remove the AC Power Cable from the ins...

Page 17: ...e 10 Figure 10 Connecting the Power Cable 10 Secure the power cable by hooking it to the eyelet on the bottom of the balloon as shown in Figure 11 Figure 11 Securing Cable with Hook 11 Release the buckle on the belt holding the balloon together See Figure 12 Figure 12 Releasing Buckle LAMP CABLE CONNECTOR POWER CABLE CONNECTOR CABLE HOOK BUCKLE ...

Page 18: ...4 This will disengage the braking mechanism and will allow the GBC GBCE to be moved Figure 14 Releasing Brake BRAKE BRAKE RELEASE deploying outrigger 1 Pull up the counterweight that holds the outrigger in place and pull the outrigger all the way out See Figure 15 Figure 15 Deploying Outrigger 2 Pull the outrigger down until it touches the ground Pull down counterweight to lock the outrigger in pl...

Page 19: ...hten the T bolt securely See Figure 19 Figure 19 Raising the Second Mast 2 To raise the mast higher raise the third mast until the lock release tab pops out The tab will automatically rest on the second mast See Figure 20 Figure 20 Raising the Third Mast DANGER ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions Contact with overhead...

Page 20: ...ST LOCK RELEASE TAB 20A 120V 120 VAC RECEPTACLE POWER CABLE TYPICAL GENERATOR FRONT PANEL operation SHUTDOWN 1 Turn off the power switch of the generator 2 Disconnect the AC power cable from the generator The balloon should start to deflate and the lamp will turn off shutting down lamp only 1 Unzip the bottom of the balloon See Figure 24 Figure 24 Unzipping Balloon 2 Push the button above the LED ...

Page 21: ...y 6 Place the AC power cable in the pocket inside the protective cover and attach velcro tabs 7 Loosen the T bolt on the balloon lamp assembly and lift balloon lamp assembly from the mast 8 Release the lever on the mast holder and pull out the mast 9 Stow the three outriggers as detailed in the STOWING OUTRIGGER section NOTICE To turn lamp back on unplug the power cable from the power source Wait ...

Page 22: ... if hot lamp is touched CAUTION Always shutdown power source and remove balloon assembly from mast when replacing a broken lamp Utmost care should be taken in handling broken lamp The possibility exists of serious injury from handling a broken lamp BALLOON ZIPPER LOCK TAB LAMP GUARD 3 Remove the lamp guard 4 Press the tabs on the lamp holder and push up lamp holder to release it from lamp See Figu...

Page 23: ...Slide out the old or worn balloon over the top of the lamp guard assembly See Figure 32 Figure 32 Removing Old Balloon NOTICE Do not use excessive force when screwing the lamp to prevent lamp from breaking UNZIP TOP AND BOTTOM ZIPPERS BALLOON REMOVE OLD BALLOON 3 Slide in the new replacement balloon over the top of the lamp guard assembly See Figure 33 Figure 33 Replacing Balloon 4 Zip up the top ...

Page 24: ...r See Figure 35 Figure 35 Accessing Filter 3 Turn the three locking tabs outwards to release the air plate See Figure 35 4 Remove the air plate and filter See Figure 36 Figure 36 Filter Removal AIR PLATE LOCKING TAB AIR PLATE FILTER maintenance 5 Install a new filter and reinstall the air plate 6 Turn the three locking tabs inwards to lock the air plate in place See Figure 37 Figure 37 Locking Air...

Page 25: ...her electric appliances other than light tower plugged into power source Unplug all other appliances Is model of lamp incompatible Use genuine MQ lamp Is lamp not cool enough to light again Interval of 5 to 10 minutes is required before turning on lamp again Wait for lamp to cool down Lamp only lights for a short time Is ambient temperature too high more than 104 F 40 C Move lamp where there is pr...

Page 26: ...e 26 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 maintenance B2 L2 B1 L3 L3 L2 B3 B5 L4 L1 L5 B4 E1 E2 C10 C5 C7 C6 C9 C1 C1 C8 C11 C3 C2 C4 M1 M2 Figure 38 Maintenance Check Points ...

Page 27: ...bolt balloon Broken Replace Cart C1 Outrigger Movement not smooth Spray grease C2 T handle and wheels Improper movement Tighten securely C3 Bolt for handle Bolt loose Tighten securely C4 Brake pedal Linkage not working correctly Check spray grease Notch worn out Replace C5 Stopper Damaged Replace C6 Front wheel pivot Does not turn smoothly Check spray grease C7 Tires Tire pressure not 35 5 psi 294...

Page 28: ... 10 AWG ELECTRONIC BALLAST POWER CABLE 120 VAC INPUT CONNECTOR MALE CONNECTOR FEMALE G FRONT VIEW 3 2 1 BLK 1 GRN YEL BLK 2 GRN YEL GRN YEL NEUTRAL LINE FAN MOTOR TABLE 3 REFERENCE DESIGNATIONS RED BLACK BLACK BLACK WHITE WHITE BLACK BLACK BLACK RED 1000 WATT METAL HALIDE LAMP RED WHITE WHITE WHITE ...

Page 29: ...gbc GBCE lighting system operation and parts manual rev 1 03 25 14 page 29 notes ...

Page 30: ...s not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order Qty Column numbers used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry ge...

Page 31: ...re Parts GBC GBCE lIGHTING SYSTEM 1 to 3 units Qty P N Description 2 E000080700 LAMP 2 A300168900 E BALLAST ASSY 2 GBB115DR BALLOON CLOTH CP 3 2214500430 FILTER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists ...

Page 32: ...trigger until it stops Pull downward the lever ALWAYS apply the parking brake to prevent rolling ALWAYS keep tires inflated to correct pressure Low or incorrect tire pressure could result in brake malfunction Recommended tire pressure 35 5 42 6PSI 245 294kPa RELEASE APPLYING Step on the brake pedal and pull back on the T handle Press down on the top of the brake pedal and hold then release Lamp OF...

Page 33: ...E 3 3 A400193700 DECAL WARNING PARKING BRAKE 1 4 A400193500 DECAL PULL 3 5 A400194000 DECAL CAUTION LAMP INFORMATION 1 6 A400193900 DECAL LAMP OFF SWITCH 1 7 A400166800 DECAL ELECTRIC SHOCK HIGH VOLTAGE BURN HAZ 1 DCL1261 8 A400193600 DECAL WARNING OUTRIGGER DEPLOYMENT 1 9 A400193300 DECAL GLOBUG LIGHTING SYSTEM 1 10 NAMEPLATE 1 CONTACT MQ PARTS DEPT nameplates and decals ...

Page 34: ...al rev 1 03 25 14 balloon and lamp assy 45 47 17 16 15 14 13 12 11 10 10 46 27 32 33 34 38 39 40 41 27 26 20 25 24 28 29 12 15 30 31 43 35 36 37 49 51 51 18 44 9 4 4 7 5 6 2 3 3 3 4 4 4 4 8 1 42 19 48 50 52 20 21 22 23 OPTIONAL BALLOONS AND MESSAGE STRIPS 19A ...

Page 35: ...COVER 2 1 25 A300168900 E BALLAST ASSY 1 26 E000070000 SUPPORT NUT 4 27 0033104000 NUT M4 5 28 A200057601 FLANGE 1 29 A300165000 PLATE GUARD 1 30 A100061000 SHEET BOTTOM 1 31 A300145801 BOTTOM PLATE 1 32 E000009701 WAVE WASHER M5 3 33 A400030700 STOPPER FILTER 3 34 E000077500 SPACER 3 35 0043110000 WASHER M10 4 36 0043210000 SPRING WASHER M10 4 37 0014710035 BUTTON SCREW M10x35 4 38 2214500430 FIL...

Page 36: ...page 36 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 MAST assy 1 2 26 25 22 24 23 17 17 7 4 3 7 8 6 5 9 10 21 20 13 13 13 13 13 12 12 12 12 16 27 15 14 19 11 12 18 ...

Page 37: ... 1 10 0043104000 WASHER M4 1 11 0013108030 BOLT M8x30 1 12 A400110200 WASHER MAST 5 13 0043108000 WASHER M8 11 14 A400092801 WASHER SECOND MAST 1 15 A400188101 BOTTOM PLATE SECOND MAST 1 16 E000074700 O RING 1 17 0024705008 SET SCREW M5x8 4 18 0013108040 BOLT M8x40 1 19 A400109600 RUBBER SECOND MAST 2 20 A400180901 RUBBER THIRD MAST 3 21 A400181000 WASHER THIRD MAST 1 22 A400181101 BOTTOM PLATE TH...

Page 38: ...8 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 BASE assy 1 29 24 23 22 21 25 27 26 28 28 28 20 11 10 19 14 13 12 15 12 16 17 18 13 14 7 6 5 8 8 8 8 8 8 5 5 5 4 6 6 6 7 7 3 8 8 2 9 29 21 ...

Page 39: ...E SHAFT 1 11 1521120131 BOLT M12x75 LEFT SCREW 1 12 2071214010 BRAKE 2 13 A400189600 SPACER BRAKE 2 14 1503180130 SLEEVE BEARING 18dx20Dx20 2 15 0013212075 BOLT M12x75 1 16 0010308030 BOLT M8x30 SUS 1 17 2001200313 BRAKE PEDAL 1 18 0043108000 WASHER M8 1 19 0033108000 NUT M8 2 20 1041000131 SPRING BRAKE 1 21 1503300130 SLEEVE BEARING 30dx34Dx20 2 22 0040730000 SNAP RING 30 1 23 A200023001 HANDLE 1...

Page 40: ...page 40 GBC GBCE lighting system operation and parts manual rev 1 03 25 14 OUTRIGGER assy 1 1 1 2 2 2 8 8 8 4 4 4 5 5 5 6 6 6 7 7 7 3 3 3 9 9 9 10 10 10 11 11 11 16 12 12 13 12 17 15 15 14 14 ...

Page 41: ... 3 4 A400176901 LEVER OUT R 3 5 A400114401 WASHER 3 6 A300147802 WEIGHT OUT R 3 7 0033210000 SELF LOCK NUT M10 3 8 0053304025 SPRING PIN M4x25 3 9 0013112030 BOLT M12x30 3 10 0043110000 WASHER M10 3 11 0033212000 SELF LOCK NUT M12 3 12 0043112000 WASHER M12 3 13 0033206000 SELF LOCK NUT M6 1 14 A400166400 LOCKING CLAMP 4 15 0013510025 BOLT WASHER M10x25 4 16 2212780310 LEVER 1 17 0043108000 WASHER...

Page 42: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order Qty Column numbers used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry gene...

Page 43: ...gbc GBCE lighting system operation and parts manual rev 1 03 25 14 page 43 notes ...

Page 44: ...ly and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 310 537 3927 800 427 1...