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PAGE 40 — JTNSW20-24HTCSL SERIES RIDE-ON TROWEL • OPERATION MANUAL — REV. #1 (3/24/16) 

TROUBLESHOOTING

Troubleshooting (Engine)

Symptom

Possible Problem

Solution

Diffi cult to start, fuel is available, but no spark at 
spark plug.

Spark plug bridging?

Check gap, insulation or replace spark plug.

Carbon deposit on spark plug?

Clean or replace spark plug.

Short circuit due to defi cient spark plug 
insulation?

Check spark plug insulation, replace if worn.

Improper spark plug gap?

Set to proper gap.

Spark plug is red?

Check transistor ignition unit.

Spark plug is bluish white?

If insuffi cient compression, repair or replace 
engine. If injected air leaking, correct leak. If 
carburetor jets clogged, clean carburetor.

No spark present at tip of spark plug?

Check transistor ignition unit is broken, and 
replace defective unit. Check if voltage cord 
cracked or broken and replace. Check if spark 
plug if fouled and replace.

No oil?

Add oil as required.

Oil pressure alarm lamp blinks upon starting? (if 
applicable)

Check automatic shutdown circuit, "oil sensor". 
(if applicable)

Diffi cult to start, fuel is available, and spark is 
present at the spark plug.

ON/OFF switch is shorted?

Check switch wiring, replace switch.

Ignition coil defective?

Replace ignition coil.

Improper spark gap, points dirty?

Set correct spark gap and clean points.

Condenser insulation worn or short circuiting?

Replace condenser.

Spark plug wire broken or short circuiting?

Replace defective spark plug wiring.

Diffi cult to start, fuel is available, spark is 
present and compression is normal.

Wrong fuel type?

Flush fuel system, replace with correct type of 
fuel.

Water or dust in fuel system?

Flush fuel system.

Air cleaner dirty?

Clean or replace air cleaner.

Choke open?

Close choke.

Diffi cult to start, fuel is available, spark is 
present and compression is low.

Suction/exhaust valve stuck or protruded?

Reseat valves.

Piston ring and/or cylinder worn?

Replace piston rings and/or piston.

Cylinder head and/or spark plug not tightened 
properly?

Torque cylinder head bolts and spark plug.

Head gasket and/or spark plug gasket damaged?

Replace head and spark plug gaskets.

No fuel present at carburetor. 

No fuel in fuel tank?

Fill with correct type of fuel.

Fuel cock does not open properly?

Apply lubricant to loosen fuel cock lever, 
replace if necessary.

Fuel fi lter/lines clogged?

Replace fuel fi lter.

Fuel tank cap breather hole clogged?

Clean or replace fuel tank cap.

Air in fuel line?

Bleed fuel line.

Summary of Contents for JTNSW20HTCSL

Page 1: ...T ALL TIMES To find the latest revision of this publication visit our website at www multiquip com Revision 1 3 24 16 Original Version PN 24407 MODELS JTNSW20HTCSL JTNSW24HTCSL RIDE ON POWER TROWELS H...

Page 2: ...ancer birth defects and other reproductive harm Someexamplesofthesechemicalsare Lead from lead based paints Crystalline silica from bricks Cement and other masonry products Arsenic and chromium from c...

Page 3: ...isease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used r...

Page 4: ...atory Warnings 3 Table Of Contents 4 Training Checklist 5 Daily Pre Operation Checklist 6 Safety Information 7 12 Specifications Dimensions 13 14 General Information 15 Components 16 17 Basic Engine 1...

Page 5: ...els 3 Fuel system refueling procedure 4 Operation of spray and lights 5 Operation of controls machine not running 6 Safety controls safety stop switch operation 7 Emergency stop procedures 8 Startup o...

Page 6: ...RIDE ONTROWEL OPERATION MANUAL REV 1 3 24 16 DAILY PRE OPERATION CHECKLIST Daily Pre Operation Checklist 1 Engine oil level 2 Condition of blades 3 Blade pitch operation 4 Safety stop switch operation...

Page 7: ...equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Warning decals associated with the operation of this equipment are defined...

Page 8: ...NOT WARNING make sure handle is securely attached models make sure T Handle latch is locked engaged ALWAYS NEVER operate this equipment under the influence of drugs or alcohol ALWAYS clear the work ar...

Page 9: ...r around the trowel Make sure it is free of debris and objects DANGEROUS GAS FUMES NOTICE ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immedia...

Page 10: ...k an explosion could occur WARNING ALWAYS wear safety glasses when handling the battery to avoid eye irritation The battery contains acids that can cause injury to the eyes and skin Use well insulated...

Page 11: ...fetyTowing Regulations before towing your trowel In order to reduce the possibility of an accident while transporting the trowel on public roads ALWAYS make sure the trailer that supports the trowel a...

Page 12: ...his equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its t...

Page 13: ...2 52 132 D Width in cm 39 5 101 39 5 101 Weight lbs kgs Operating 616 279 618 280 Weight lbs kgs Shipping 836 380 838 380 Engine kW HP 15 5 kW 20 8 HP 3600 rpm 16 5 kW 22 1 HP 3600 rpm Fuel Tank gallo...

Page 14: ...aximum 10 ethanol See engine manual for further details Unleaded gasoline Octane rating of 86 or higher Maximum 10 ethanol See engine manual for further details Fuel Consumption 6 liters hr 3600 RPM 6...

Page 15: ...me of shipping Contact your nearest Multiquip Dealer if you need a replacement BLADES The blades of the trowel finish the concrete as they are swirled around the surface Blades are classified as combi...

Page 16: ...operations 6 Left Foot Riser Operator foot rest pedal 7 Spray Nozzle Spray nozzle for retardant 8 Right Foot Pedal Controls blade speed Slow blade speed is accomplished by slightly depressing the foot...

Page 17: ...ngine Air cooled 4 stroke overhead valve 2 cylinder Honda GX630 20 HP or GX690 24 HP gasoline engine 19 Right Side Spider Consists of trowel arms blades wear plate and thrust collar 20 EZ Mover Boss R...

Page 18: ...OFF positionstopsengineoperations 5 Hour Meter Indicates the number hours machine has been in use WARNING Engine components can generate extreme heat To prevent burns DO NOT touch these areas while th...

Page 19: ...se two knobs onto the tower crank levers NOTICE The new trowel cannot be placed into service until the setup installation instructions are completed NOTICE Some models are equipped with adjustable hei...

Page 20: ...ed inTable 4 CAUTION Failure to understand the operation of the trowel could resultinseveredamagetothemachineorpersonalinjury UPPER LIMIT LOWER LIMIT DIPSTICK OIL FILLER CAP NOTICE To prevent extensiv...

Page 21: ...has been completely wiped up and the area surrounding the engine is dry FUEL TANK FUEL CAP INSPECTION V BELT Visually examine the V belts Figure 9 and determine if they have any tiny cracks frayed ha...

Page 22: ...ensure the control handles foot pedal and control panel items can be comfortably accessed 2 When starting a cold engine pull the choke knob Figure 11 out to the closed position In warm weather or when...

Page 23: ...ring a large area 5 Try adjusting the pitch of the blades This can be done with the ride on trowel stopped or while the trowel is moving whatever feels comfortable Test the operation of optional equip...

Page 24: ...should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of oper...

Page 25: ...could allow unfiltered air into the engine causing premature wear and failure AIR CLEANER COVER OUTER FILTER FOAM INNER FILTER PAPER WING NUT LATCH TAB When performing any maintenance on the trowel o...

Page 26: ...the hook tabs onto the air cleaner cover CAUTION Wear protective equipment such as approved safety glasses or face shields and dust masks or respirators when cleaning air filters with compressed air...

Page 27: ...r the spark plug is seated tighten with a 5 8 inch spark plug wrench to compress the sealing washer 8 When installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washe...

Page 28: ...re 21 Drive Belt Guard Removal REMOVE DRIVE BELT GUARD REMOVE DRIVE BELT GUARD SCREWS 3 V BELTS 2 2 Once the belt guard has been removed visually inspect both drive belts Figure 22 for signs of damage...

Page 29: ...ARE DRIVE BELT HOLDER SPARE DRIVE BELT HOLDER WELDED BLIND NUT 2 FLAT WASHER 2 LOCK WASHER 2 SCREW 2 7 Ensure all remnants of old drive belt have been removed from the sheaves grooves of the clutch an...

Page 30: ...guard onto frame Secure with bolts 3 and associated hardware BLADE PITCH Matching Blade Pitch for Both Sets of Blades Sometimes it may be necessary to match blade pitch between the two sets of blades...

Page 31: ...meswithallthehardwarenecessary to properly accomplish this maintenance and instructions on how to utilize this tool If a trowel arm adjustment fixture is not available and immediate adjustment is nece...

Page 32: ...any concrete off the trowel with water be careful not to spray a hot engine or muffler An old paint brush or broom may help loosen any concrete that has started to harden Trowel Arm Adjustment Procedu...

Page 33: ...e the trowel arm from the spider plate Figure 32 Removing Zerk Grease Fitting 3 Should the trowel arm inserts bronze bushing come out with the trowel arm remove the bushing from the trowel arm and set...

Page 34: ...se a feeler gauge of 005 0 127 mm Each section should have the same clearance between the round of the trowel arm shaft and the test surface 4 If the trowel arm is found to be uneven or bent replace t...

Page 35: ...Lever Fixture Arm Adjustment Bolt Adjustment Bolt Trowel Arm Adjustment Fixture Locking Bolts Shim Distance 010 in Reassembly 1 Clean and examine the upper lower wear plates and thrust collar Examine...

Page 36: ...hine is put back into operation WARNING Lifting Crush Hazard DO NOT lift trowel with pansattached WARNING ALWAYS install pans either on the work area or on an area that is next to and level with the w...

Page 37: ...PANEL HARNESS P N 23661 MATES WITH SPRAY KIT HARNESS P N 23722 J1 LIGHT KIT HARNESS P N 23721 J2 AND MAIN RELAY CONNECTOR P1 2 1 D SEAT SWITCH F G LEFT FRONT LIGHT RIGHT FRONT LIGHT I SPRAY SWITCH SPR...

Page 38: ...B P1 20 AMP CHARGE COIL GR G GRN G GRN BU BLUE CHASSIS GND M CHASSIS GND BATTERY POSITIVE NEGATIVE CHASSIS GND B W 12VDC K1 MAIN RELAY COIL 30 AMP FUSE W B Y BLK YEL Y YEL 12VDC 12VDC T4 GR GR GR NC B...

Page 39: ...TCH SPRAY PUMP MOTOR 2 GND 8 17 W1B W2B P J1 2 1 P1 2 1 YEL BLK SPRAY KIT HARNESS P N 24232 MAIN PANEL HARNESS P N 23661 BLK NC SEAT HARNESS P N 24230 BLK 3 3 2 1 1 2 W10A W11A W2A YELLOW GREEN 1 25 M...

Page 40: ...rk plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dirty Set correct spark gap and clean points Condenser insul...

Page 41: ...r clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring Starter malfunctions L...

Page 42: ...ight adjustment of the trowel arms contact Parts Department Bent trowel arms Check the spider assembly for bent trowel arms If one of the arms is even slightly bent replace it immediately Trowel arm b...

Page 43: ...linkage found at the base of the handle Contact your MQ field service manager for instructions Worn components Check for wear of steering bearings and linkage components Replace if necessary Operatin...

Page 44: ...PAGE 44 JTNSW20 24HTCSL SERIES RIDE ONTROWEL OPERATION MANUAL REV 1 3 24 16 NOTES...

Page 45: ...PAGE 45 JTNSW20 24HTCSL SERIES RIDE ONTROWEL OPERATION MANUAL REV 1 3 24 16...

Page 46: ...this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this document are for guidance only and may not be considered...

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