MULTIQUIP Mikasa series MVH-306D, Operation And Parts Manual

Page 1: ...NYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODELS MVH 306D RECOIL START MVH 306DS ELECTRIC START REVERSIBLE PLATE COMPACT...

Page 2: ...PAGE 2 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 Diesel engine exhaust and some of PROPOSITION 65 WARNING...

Page 3: ...MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 3 NOTES...

Page 4: ...le Parts 72 MIKASA MVH 306D DS REVERSIBLE PLATE COMPACTOR Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety information 8 10 Specifications 11 Dimensions 12 General Infor...

Page 5: ...Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard...

Page 6: ...others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous...

Page 7: ...ols etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary...

Page 8: ...ill cause injury to people and property and serious damage to the equipment or engine WARNING DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine wi...

Page 9: ...possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contac...

Page 10: ...porting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient stre...

Page 11: ...7 1 x 7 5 6 1 x 1 1 5 1 e t a l P e l b i s r e v e R S D D 6 0 3 H V M 1 e l b a T s n o i t a c i f i c e p S r o t c a p m o C e c r o F l a g u f i r t n e C g k 3 9 5 4 s b l 5 2 1 0 1 y c n e u...

Page 12: ...MANUAL REV 11 02 04 14 Figure 3 MVH 306D DS Reversible Plate Compactor Dimensions S N O I S N E M I D 3 E L B A T F E R S N O I S N E M I D A m c 6 4 3 1 n i 3 5 B m c 6 4 n i 8 1 C m c 6 8 n i 4 3 D...

Page 13: ...otion The engine and handlearevibrationisolatedfromthevibratingplate Theheavier the plate the more compaction force it generates ReversibleVibratory Plates Reversiblevibratoryplateshavetwoeccentricwei...

Page 14: ...actor uses a YANMAR L 70EE D DSdieselengine Refertotheowner smanualfor engine information and related topics 7 Battery Option This unit uses a 12 volt battery See maintenance of this manual for proper...

Page 15: ...e noise and emissions 5 Recoil Starting Handle pull rope Type of engine starting method Alternate type would be electric start ignition key Figure 5 MVH 306D DS Engine Components 6 Recoil Starter Manu...

Page 16: ...Particularly the bottom of the plate engine cooling air inlet Figure 6 Engine Oil Dipstick Removal 4 If the oil level is low Figure 7 fill to the edge of the oil filler holewiththerecommendedoiltype T...

Page 17: ...acethecompactoronsecure level ground with the engine stopped 2 Loosen the wing nut Figure 10 remove the air cleaner cover 3 Remove the air cleaner element Figure 11 and inspect it for signs of wear or...

Page 18: ...en Fuel Cock Figure 16 Travel Throttle Lever Start Positions STARTING THE ENGINE Electric Start Option 1 Open the fuel cock Figure 15 3 Insert the ignition key into the ignition switch and turn it to...

Page 19: ...ever 5 If the engine does not start repeat steps 4 and 5 Figure 20 Throttle Lever Fast 1 Graspthecompactor shandgrip Figure20 andmovethe engine throttle lever Figure 20 quickly to the fastposition 2 W...

Page 20: ...tricstarttypeengine placetheengineIGNITION switch in the OFF position Figure 21 Travel Lever 3 To make the compactor move in the forward direction push the travel lever Figure 21 forward 4 Tomaketheco...

Page 21: ...m a D s r u o h 8 y r e v E y a d y r e v e g n i l l o r t n o C f o n o i t c n u F t r a P m e t s y S s r u o h 8 y r e v E y a d y r e v e k a e L m e t s y S c i l u a r d y H s r u o h 0 0 1 y...

Page 22: ...ide and while pullingitbackstrongly rotatetheoffsetwrenchclockwisesothat theV belt will come off Checking Clutch Check the clutch simultaneously withV belt checking With belt cover removed check outer...

Page 23: ...e 575 to thread portion of drain plug 2 Push the travel lever back and forth to drain the hydraulic oil from the hand pump hydraulic oil reservoir 3 After draining hydraulic oil re connect hydraulic o...

Page 24: ...ated at top of hydraulic cylinder on side of vibrator Figure 32 Air remaining in the circuit will be forced out of the bleeder plug Once all air has been purged from the hydraulic system tighten bleed...

Page 25: ...th fresh oil Removetherubberplug Figure36 ontherockerarmcover and add about 2 cc of lube oil Reinstall rubber plug For recoil type compactors push the decompression down non decompression position and...

Page 26: ...f h c a t e d e n i l l e u f e h t m o r f m r a w d e t a r a p e s r o d i b r u t s i l e u f e h t f I p m u p l e u f e t e l p m o c e h t n i a r d r o e n i g n e e h t p u l e s e i d e d a...

Page 27: ...l u a r d y h n i n o i t a r e A e t s y s g n i s r e v e r g u l p d e e l B l i o c i l u a r d y h n i r i a e g r u P m e t s y s g n i s r e v e r n i l i o e v i s s e c x E l e v e l t c e r...

Page 28: ...f the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity...

Page 29: ...SEL ENGINE 1 to 3 Units Qty P N Description 1 956100054 THROTTLEWIRE 2 070200373 V BELT 3 11425012580 ELEMENT W PRE FILTER 1 16081076630 STARTER ROPE 2 11425055121 FUEL FILTER W GASKET 1 11428855010 C...

Page 30: ...s NPA 1106 V BELT HDPF 5370 NPA 537 J SAE 10W 30 MOTOR OIL NPA 195 J 0PERATIONAL CAUTION Prior to OPERATION check the engine oil and fuel levels If not enough add to proper levels Warm up engine at lo...

Page 31: ...920110370 DECAL MODEL LOGO MVH 306 1 4 920209620 DECAL CAUTION 1 5 920207480 DECAL SHELL TELLUS OIL 46 1 6 920204580 DECAL FULLTHROTTLE 1 7 920203330 DECAL EAR PROTECTION 1 8 920211060 DECAL CAUTION T...

Page 32: ...PAGE 32 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 VIBRATING PLATE ASSY VIBRATING PLATE ASSY...

Page 33: ...ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER LOCK M18 8 12 030216400 WASHER LOCK M16 4 15 939010010 SHO...

Page 34: ...PAGE 34 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BASE AND ENGINE ASSY BASE AND ENGINE ASSY...

Page 35: ...OF SPONGE IN 1 11 464457360 SPACER MVH 306 1 12 456343340 CLUTCH ASSY CHM03 W FAN 1 13 951400110 KEY 7X7X35 1 13 1 951406790 KEY 7X7X36 RR 1 14 952400690 WASHER 9X35X4 5 1 15 001220830 BOLT 8X30 T 1 1...

Page 36: ...PAGE 36 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BASE AND ENGINE ASSY CONTINUED BASE AND ENGINE ASSY...

Page 37: ...117910 GUARD HOOK 1 52 012214030 BOLT 14X30 T 4 53 030214350 WASHER LOCK M14 4 59 459455560 UNION OIL DRAIN 1 60 22190160002 SEAL WASHER 16S 1 61 070200373 V BELT 1 62 2344600213 RETURN SPRING 1 63 15...

Page 38: ...PAGE 38 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 VIBRATOR ASSY VIBRATOR ASSY...

Page 39: ...N ROD 1 18 456010010 KNOCK PIN 10X70 1 19 464343720 GEAR DRIVEN 1 20 040006911 BEARING 6911 2 21 953010030 SEAL CAP SC72 8N 1 25 042506000 BEARING 6000ZZSG 2 26 080200100 STOP RING S 10 1 27 455435051...

Page 40: ...PAGE 40 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CONTROL HANDLE ASSY CONTROL HANDLE ASSY...

Page 41: ...4950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 1 21 020310080 NUT M10 H 6 1 22 020412070 NUT M12 H 7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120 18 1 26 011206020 BOLT 6X20...

Page 42: ...PAGE 42 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CONTROL HANDLE ASSY CONTROL HANDLE ASSY...

Page 43: ...EVER 1 81 959403840 BAR GRIP I D 12 MM 1 82 464457420 COVER THROTTLE 1 83 464457350 ARM THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER FLAT 1 86 458460660 WASHER 16 4 35 0 6 2 8...

Page 44: ...PAGE 44 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 84 O RING SET C HAND PUMP ASSY HAND PUMP ASSY...

Page 45: ...458010080 BREATHER 1 15 001520620 SOCKET HEAD BOLT 6X20 T 1 16 050200200 O RING P 20 2 17 050200220 O RING P 22 2 19 050200180 O RING P 18 1 22 464010110 ACCUMULATOR CASE 1 S N N2418 AND BELOW 22 4640...

Page 46: ...PAGE 46 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 BATTERY ASSY OPTION BATTERY ASSY OPTION...

Page 47: ...604010240 BATTERY 46B24L 1 9 955300490 BATTERYTERMINAL 1 10 955300470 TERMINAL COVER 1 11 955300480 BATTERY TERMINAL 1 12 955300460 TERMINAL COVER 1 13 464117860 COVER BATTERY 1 14 464457410 FIXED PL...

Page 48: ...PAGE 48 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY...

Page 49: ...2 464457470 BATTERY CORD 550L 1 20 464343740 HOLDER BATTERY 1 24 456439070 WIRE CP 1 26 454010020 CLAMPTC 100 3 28 955300400 BUZZER EBL 1 30 506010070 CLAMPTC 150 1 42 515450380 WIRE HARNESS 1 43 1146...

Page 50: ...PAGE 50 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CYLINDER BLOCK ASSY YANMAR L 70EE CYLINDER BLOCK ASSY...

Page 51: ...1469901760 CAP W LUB OIL GAUGE 2 INCLUDES ITEMS W 31 11429901950 O RING 2 32 11425001800 SHIM SET 1 38 11425001830 COVER INSPEC WINDOW 1 39 11425001841 GASKET 1 40 11425035150 PIPE L O INLET 1 41 1142...

Page 52: ...PAGE 52 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CYLINDER HEAD AND COVER ASSY YANMAR L 70EE CYLINDER HEAD AND COVER ASSY...

Page 53: ...LOCK NUT 6 1 18 11477111660 ARM ASSY EXHAUST 1 INCLUDES ITEMS W 20 11425011240 SCREW VALVE ADJUST 1 21 26856060002 LOCK NUT 6 1 22 22242000120 CIRCLIP 12 2 23 11435011340 SEAL VALVE STEM 2 24 1050101...

Page 54: ...PAGE 54 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 MUFFLER ASSY YANMAR L 70EE MUFFLER ASSY...

Page 55: ...NAME QTY REMARKS 1 11425013201 GASKET NON ASB 1 2 11438813600 MUFFLER ASSY 1 8 26106060122 BOLT M 6X 12 PLATED 2 9 26216080182 STUD M 8X 18 PLATED 2 10 26366080002 NUT M 8 2 11 11428813800 DEFLECTOR...

Page 56: ...PAGE 56 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 AIR CLEANER ASSY YANMAR L 70EE AIR CLEANER ASSY...

Page 57: ...ES ITEMS W 4 11425012520 COVER AIR CLEANER 1 5 11425012530 CASE AIR CLEANER 1 6 11465012591 ELEMENT WET AIR 1 7 11425012560 WASHER M 6 SEAL 1 8 11425012550 WING NUT M 6 1 9 11425012300 U NUT 3 10 1143...

Page 58: ...PAGE 58 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 CRANKSHAFT PISTON AND CAMSHAFT ASSY YANMAR L 70EE CRANKSHAFT PISTON CAMSHAFT ASSY...

Page 59: ...040120 KEY 4X 12 1 34 71487222720 PISTONW RINGS 1 INCLUDES ITEMS W 36 71487022500 RING SET PISTON 1 42 11439922300 PISTON PIN 1 43 22252000210 CIRCLIP 21 2 44 71438023700 ROD ASSY CONNECTING 1 INCLUDE...

Page 60: ...PAGE 60 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 LUB OIL PUMP AND GOVERNOR ASSY YANMAR L 70EE LUB OIL PUMP AND GOVERNOR ASSY...

Page 61: ...S W 19 22322030200 TAPER PIN 3X20 1 20 22322030200 TAPER PIN 3X20 1 21 71477061100 GOVERNOR ASSY 1 27 11477061520 BEARING NEEDLE 2 28 11477061600 SEAL OIL 1 29 11477061610 WASHER THRUST 1 30 114770611...

Page 62: ...PAGE 62 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 COOLING AND STARTING DEVICE ASSY YANMAR L 70EE COOLING AND STARTING DEVICE ASSY...

Page 63: ...OLT FAN CASE 4 11 11488076050 STARTER ASSY RECOIL 1 INCLUDES ITEMS W 12 11488076250 RECOIL ASSY 1 INCLUDES ITEMS W 13 11488076510 CASE STARTER 1 14 16081076520 REEL RECOIL 1 15 16084076530 RATCHET 1 1...

Page 64: ...PAGE 64 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 FUEL INJECTION PUMP ASSY YANMAR L 70EE FUEL INJECTION PUMP ASSY...

Page 65: ...12455051350 GASKET DELIVERY 2 17 11425051600 LEVER ASSY CONTROL 1 18 11425051640 SEAT A SPRING 1 19 11425051650 SEAT B SPRING 1 20 22351020006 SPRING PIN 2X 6 2 21 22351030008 SPRING PIN 3X 8 1 22 714...

Page 66: ...PAGE 66 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 FUEL TANK AND FUEL PIPE ASSY YANMAR L 70EE FUEL TANK AND FUEL LINE ASSY...

Page 67: ...LAMP 2 10 23414080000 GASKET 8 ROUND 1 11 10530055080 PLUG DRAIN 1 12 11425055121 FILTER FUEL 1 13 11425055130 GASKET 1 14 11429955210 STAY 1 15 11439955230 STAY B 1 16 11425055300 COCK ASSY FUEL 1 IN...

Page 68: ...PAGE 68 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 STARTING MOTOR AND DYNAMO ASSY YANMAR L 70EE STARTING MOTOR AND DYNAMO ASSY...

Page 69: ...ASSY 1 12 11438177150 HOUSING ASSY GEAR 1 13 11437177170 COVER KIT DUST 1 14 X2114560130 LEVER KIT SHIFT 1 15 X2114275010 SWITCH ASSY MAGNET 1 16 X2114680050 BOLT THROUGH 2 17 11437179070 BOLT M 6X 37...

Page 70: ...PAGE 70 MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 TOOL LABEL AND GASKET SET ASSY YANMAR L 70EE TOOL LABEL AND GASKET ASSY...

Page 71: ...ET CYL HEAD CMP 1 19 11435001380 O RING 1 20 11435001412 GASKET CRANK CASE 1 21 11429901950 O RING 2 22 11425001841 GASKET 1 23 22190160002 SEAL WASHER 16S 2 24 11435011340 SEAL VALVE STEM 2 25 114771...

Page 72: ...h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received wi...

Page 73: ...MVH306D DS PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 11 02 04 14 PAGE 73 NOTES...

Page 74: ...nly and may not be considered as binding Multiquip Inc reserves the right to discontinue or change speci cations design or the information published in this publication at any time without notice and...