MULTIQUIP Mikasa Series MVH406GH Operation And Parts Manual Download | Manualshive

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MVH406GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #3 (02/04/14) — PAGE 25

MVH-406GH—TROUBLESHOOTING

diagnosis based on the Engine Troubleshooting (Table 8)
information shown below. If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the

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Summary of Contents for Mikasa Series MVH406GH

Page 1: ...NUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MVH406GH REVERSIBLE PLATE COMPACTOR HONDA GX390U1SMX2 G...

Page 2: ...PAGE 2 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH406GH PROPOSITION 65 WARNING...

Page 3: ...MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 PAGE 3 NOTES...

Page 4: ...tions Of Sale Parts 76 Specifications and part numbers are subject to change without notice MIKASA MVH406GH REVERSIBLE PLATE COMPACTOR Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Proce...

Page 5: ...ernet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclickon...

Page 6: ...OT follow directions You CAN be INJURED if you DO NOT follow directions DANGER WARNING CAUTION Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols...

Page 7: ...en equipment is not in use ALWAYS wear approved eye and hearing protection NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prev...

Page 8: ...isconnection of any of these devices will void all warranties NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to coolbeforeservicingengineorgenerator HighTemperatures Allow...

Page 9: ...s tie down the compactor during transportation by securing the compactor s guard frame with an appropriate tie down Loading and Unloading Before lifting make sure that machine parts hook and vibration...

Page 10: ...H OPERATION AND SAFETY DECALS Figure 2 Operation and Safety Decals Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor Should any of these decals become...

Page 11: ...n e L m m 5 5 9 n i 6 7 3 n o i t i s o p l a c i t r e v n i e l d n a h t h g i e H m m 0 0 4 1 n i 2 1 5 5 s e t a l p n o i s n e t x e t u o h t i w t h g i e W g n i t a r e p O g k 0 8 3 s b l...

Page 12: ...V 3 02 04 14 MVH 406GH DIMENSIONS Figure 3 MVH 406GH Reversible Plate Compactor Dimensions S N O I S N E M I D 3 E L B A T F E R S N O I S N E M I D A m c 0 4 1 n i 2 1 5 5 B m c 0 5 n i 9 6 9 1 C m c...

Page 13: ...ils The resulting vibrations cause forward motion The engine and handlearevibrationisolatedfromthevibratingplate Theheavier the plate the more compaction force it generates ReversibleVibratory Plates...

Page 14: ...upward position forstowing 6 Engine This plate compactor uses a GX390U1SMX2 Honda gasoline engine Refer to the owner s manual for engine information and related topics 7 Belt Cover Remove this cover...

Page 15: ...stop the flow of fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering t...

Page 16: ...ired 4 Checkfasteningnutsandboltsfortightness Loosethreads may cause damage to the machine when vibrating 5 Understand the geographical features and regulations of the job site 6 Clean the compactor r...

Page 17: ...g DO NOT attempt to refuel the compactor if the engine is hot or running DANGER MVH 406GH PRE INSPECTION 4 Whenaddinghydraulicoil onlyfilltothespecifiedoillevelas marked on the front of the hydraulic...

Page 18: ...igure 16 Travel Throttle Lever Start Positions STARTING THE ENGINE 1 Place the engine fuel valve lever Figure 15 to the ON position DONOTattempttooperatethecompactor until the Safety General Informati...

Page 19: ...to the CLOSED position If the engine does not start repeat steps 1 through 6 8 Before the compactor is placed into operation run the engineforseveralminutes Checkforfuelleaksandnoises that would be a...

Page 20: ...ATION ALWAYSmovethethrottleleverquicklywithout hesitation because increasing the engine speed slowly causes the clutch to slip Figure 22 Travel Lever 3 To make the compactor move in the forward direct...

Page 21: ...i c e p s o t h s i n e l p e R l e v e l t n e m e c a l p e R l i O e n i g n E o t 0 5 y r e v e n e h t s r u o h 5 2 t s r i f r e t f A s r u o h 0 0 1 g n i n a e l C r e t l i F r i A s r u o...

Page 22: ...down until all dust is removed NEVER attempt to check the V belt with the engine running Severeinjurycan occurifyourhandgetscaughtbetweentheV belt and the clutch Figure 29 Always use safety gloves Fi...

Page 23: ...ficiency causing weak compaction and reduces the life of the belt itself Wheneverthecompactor svibrationbecomesweakorlostduring normaloperationregardlessofoperationhours checktheV belt andclutchimmedi...

Page 24: ...de of vibrator Figure 35 Air remaining in the circuit will be forced out of the bleeder plug Once all air has been purged from the hydraulic system tighten bleeder plug securely 4 Reinsert oil plug in...

Page 25: ...i r e s n e d n o C g n i t i u c r i c r e s n e d n o c e c a l p e R g n i t i u c r i c t r o h s r o n e k o r b e r i w g u l p k r a p S g u l p k r a p s e v i t c e f e d e c a l p e R g n i...

Page 26: ...s i n o i s s e r p m o c r e w o p n i k a e W s e r i f s i m t u b m e t s y s l e u f n i r e t a W e c a l p e r d n a m e t s y s l e u f h s u l F l e u f f o e p y t t c e r r o c h t i w g u...

Page 27: ...i r e v e l g n i s r e v e R r e v e l g n i s r e v e r f o n o i t a l l a t s n i n a e l C e s o h l i o e v i t c e f e d r o n e k o r B e s o h l i o e c a l p e R l e v a r t r o f r o f l i...

Page 28: ...part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column N...

Page 29: ...GH SUGGESTED SPARE PARTS MVH 406GHW HONDA GX390U1SMX2 ENGINE 1 to 3 Units Qty P N Description 1 956100055 THROTTLEWIRE 2 070200353 V BELT 3 9807956846 SPARK PLUG 3 17210ZE3505 ELEMENT AIR CLEANER DUAL...

Page 30: ...PAGE 30 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH NAMEPLATE AND DECALS NAMEPLATE AND DECALS 1 11 9 8 4 7 10 3 5 6 6...

Page 31: ...AE 10W 30 1 NPA 195 3 920211640 DECAL MODEL LOGO 1 4 920209620 DECAL CAUTION 1 NPA 962 5 920207480 DECAL SHELL TELLUS OIL 46 1 NPA 748 6 920204580 DECAL FULLTHROTTLE 1 NPA 458 7 920203330 DECAL EAR PR...

Page 32: ...PAGE 32 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH VIBRATING PLATE ASSY VIBRATING PLATE ASSY...

Page 33: ...260 SHOCK ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER LOCK M18 8 12 030216400 WASHER LOCK M16 4 15 939...

Page 34: ...OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH BASE AND ENGINE ASSY BASE AND ENGINE ASSY 38 39 35 40 52 53 51 2 3 4 5 62 64 13 11 3 21 20 7 8 9 15 16 14 12 61 19 6 10 18 17 42 43 59 60 43 41 44...

Page 35: ...0 FLAT HEAD SCREW 6X10 3 19 465345110 DUST PROOF SPONGE OUT 1 20 465217000 BELT COVER OUT 1 21 001521052 SOCKET HEAD BOLT 10X50 T 4 35 464117920 RUBBER COVER GUARD FRAME 1 36 456449950 PLATE COVER 1 3...

Page 36: ...PAGE 36 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH VIBRATOR ASSY VIBRATOR ASSY...

Page 37: ...04B 1 16 009120302 SOCKET HEAD BOLT 16X30T 2 17 456337380 PISTON ROD 1 18 456010010 KNOCK PIN 10X70 1 19 464343720 GEAR DRIVEN 1 20 040006911 BEARING 6911 2 21 953010030 SEAL CAP SC72 8N 1 25 04250600...

Page 38: ...PAGE 38 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH CONTROL ASSY CONTROL ASSY...

Page 39: ...60 1 21 020310080 NUT M10 H 6 1 22 020412070 NUT M12 H 7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120 18 1 26 011206020 BOLT 6X20 T 1 27 030206150 WASHER LOCK M6 1 28 952404470 WASHER FLAT...

Page 40: ...PAGE 40 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH CONTROL ASSY CONTINUED CONTROL ASSY...

Page 41: ...LEVER 1 83 464457350 ARM THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER FLAT M16 1 86 458450660 WASHER 16 4 35 0 6 2 87 033910080 CONICAL SW 16 3X31 5X1 2 3 88 464457440 STEEL B...

Page 42: ...PAGE 42 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 MVH 406GH HAND PUMP ASSY HAND PUMP ASSY...

Page 43: ...STOPPER 2 13 464010100 PLUG 2 14 458010080 BREATHER 1 15 001520620 SOCKET HEAD BOLT 6X20 T 1 16 050200200 O RING P 20 2 17 050200220 O RING P 22 2 18 050300380 O RING S 38 1 19 050200180 O RING P 18 1...

Page 44: ...PAGE 44 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY 12 11 4 5 2 3 6 12 7 7 13 13 9 1 10 8...

Page 45: ...218ZE3505 FILTER OUTER 1 4 17231ZE3W01 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZH9N01 NOISE SILENCER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9...

Page 46: ...PAGE 46 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY 17 6 17 6 14 4 4 12 10 13 11 10 9 1 8 5 3 3 15 16 16 5 2 7...

Page 47: ...31ZE2010 ARM VALVE ROCKER 2 5 14441ZE2000 LIFTER VALVE 2 6 14451ZE1013 PIVOT ROCKER ARM 2 7 14568ZE1000 SPRING WEIGHT RETURN 1 8 14711ZE3000 VALVE IN 1 9 14721ZE3000 VALVE EX 1 10 14751ZE2003 SPRING V...

Page 48: ...E 48 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 CARBURETOR ASSY GX390U1SMX2 ENGINE CARBURETOR ASSY 22 18 15 17 9 5 37 10 12 33 1 30 25 26 27 24 13 28 2 11 36 3 1 4 6 1 7 1 16 8...

Page 49: ...05 SCREW THROTTLE STOP 1 11 16166ZF6V00 NOZZLE MAIN 1 12 16172ZE3W10 COLLAR SET 1 13 16173001004 PACKING CUP 1 15 16211ZF6000 INSULATOR CARBURETOR 1 16 16220ZA0702 SPACER COMP CARBURETOR 1 17 16221ZF6...

Page 50: ...PAGE 50 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 CONTROL ASSY GX390U1SMX2 ENGINE CONTROL ASSY 7 20 20 17 26 13 23 12 11 25 18 24 14 15 16 27 9 4 2 30 21 5 3...

Page 51: ...ZE1000 LEVER SPRING 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581ZE3W00 BASE COMP CONTROL 1 16 16584883300 ADJUSTING SPRING 1 17...

Page 52: ...PAGE 52 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 CRANKCASE COVER ASSY GX390U1SMX2 ENGINE CRANKCASE COVER ASSY 17 15 3 7 1 19 18 7 4 14 2 14 16 11 9 11 8 9 9 13 12 11 10...

Page 53: ...5ZE1003 PACKING OIL FILLER CAP 2 8 16510ZE3000 GOVERNOR ASSY 1 INCLUDES ITEMS W 9 16511ZE8000 WEIGHT GOVERNOR 3 10 16512ZE3000 HOLDER GOVERNORWEIGHT 1 11 16513ZE2000 PIN GOVERNORWEIGHT 3 12 16531Z0A00...

Page 54: ...PAGE 54 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 CRANKSHAFT ASSY GX390U1SMX2 ENGINE CRANKSHAFT ASSY 7 9 10 12 8 13...

Page 55: ...T ASSY NO PART NO PART NAME QTY REMARKS 7 13310ZF6W71 CRANKSHAFT CP 1 INCLUDES ITEM W 8 13351ZE3010 WEIGHT BALANCER 1 9 92101080250A BOLT 8X25 1 10 90534706010 WASHER LOCK 8MM 1 12 90741805000 KEY 7X7...

Page 56: ...PAGE 56 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 CYLINDER BARREL ASSY GX390U1SMX2 ENGINE CYLINDER BARREL ASSY 15 15 11 2 12 14 7 4 6 13 9 13 6 1 3 5 10 16...

Page 57: ...M 1 4 34150ZH7003 ALERT UNIT OIL 1 5 90013883000 FLANGE BOLT 6X12 2 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 9 91201ZE3004 OIL SEAL 35X52X8 1 10 91203952771 OIL SEAL 8X14X5 1...

Page 58: ...PAGE 58 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 CYLINDER HEAD ASSY GX390U1SMX2 ENGINE CYLINDER HEAD ASSY 12 12 11 13 6 8 15 15 15 15 3 2 7 5 14 14 1 4 10 10 16...

Page 59: ...1 3 12205ZE2305 GUIDE EX VALVE OVERSIZE 1 4 12216ZE2300 CLIP VALVE GUIDE 1 5 12251ZF6W00 GASKET CYLINDER HEAD 1 6 12310ZE2020 COVER COMP HEAD 1 7 950051110530 TUBE 11X105 1 8 12391ZE2020 PACKING HEAD...

Page 60: ...PAGE 60 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 FAN COVER ASSY GX390U1SMX2 ENGINE FAN COVER ASSY 7 1 2 4 10 10...

Page 61: ...4 14 PAGE 61 GX390U1SMX2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE3010ZB COVER CP FAN GX390 BLACK 1 4 19631ZE3W00 SHROUD 1 7 36100ZF6P81...

Page 62: ...PAGE 62 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 FLYWHEEL ASSY GX390U1SMX2 ENGINE FLYWHEEL ASSY 7 1 11 3 10...

Page 63: ...ION AND PARTS MANUAL REV 3 02 04 14 PAGE 63 GX390U1SMX2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN 1 3 28450ZE3W11 PULLEY 1 7 28451ZE3W01 PULLEY 1 10 90201ZE...

Page 64: ...PAGE 64 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 FUEL TANK ASSY GX390U1SMX2 ENGINE FUELTANK ASSY 6 21 19 1 18 14 3 19 21 16 9 8 7 26 26...

Page 65: ...UEL TANK CAP CP 1 INCLUDES ITEM W 8 17631Z0T812 PACKING FUEL FILLER CAP 1 9 17672ZE2W01 FUEL FILTER 1 14 91353671004 O RING 14MM 1 16 9405008000 FLANGE NUT M8 2 18 91424Z5L801 TUBE FUEL 4 5X235 FKM 1...

Page 66: ...PAGE 66 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY 2 9 1 14 14 6 15...

Page 67: ...1SMX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZF6W02 COIL ASSY IGNITION GX390 1 2 30700ZE1013 CAP ASSY 1 6 31512ZE2000 GROMMET CORD 1 9 36101ZE2701 CORD ST...

Page 68: ...PAGE 68 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE MUFFLER ASSY IMUFFLER ASSY 13 11 2 5 15 13 7 13 1 8 4 17 17 17 3 12 17 6...

Page 69: ...ZE2W61 PROTECTOR COMP MUFFLER 1 3 18323ZE3W40 PROTECTOR EX PIPE 1 4 18330ZE2W00 PIPE EXHAUST 1 5 18331ZE3810 CAP MUFFLER 1 6 18333ZF6W01 GASKET EX PIPE 1 7 18355ZE2W00 ARRESTER SPARK 1 8 18381ZE2W10 G...

Page 70: ...PAGE 70 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE PISTON ASSY PISTON ASSY 6 1 2 3 6 5 5 4...

Page 71: ...003 RING SET PISTON 0 50 1 1 13013ZF6003 RING SET PISTON 0 75 1 2 13101ZF6W00 PISTON STD 1 2 13102ZF6W00 PISTON 0 25 1 2 13103ZF6W00 PISTON 0 50 1 2 13104ZF6W00 PISTON 0 75 1 3 13111ZF6W00 PIN PISTON...

Page 72: ...PAGE 72 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY 11 8 5 4 4 7 7 3 6 2 12 10 1 9...

Page 73: ...ZE3W01ZB STARTER ASSY 1 INCLUDES ITEMS W 2 28410ZE3W01ZB CASE CP 1 3 28421ZE3W01 PULLEY 1 4 28422ZE2W01 RATCHET 2 5 28441ZE2W01 SPRING 1 6 28442ZE2W01 SPRING 1 7 28443ZE2W01 SPRING 2 8 28444ZE2W01 RET...

Page 74: ...PAGE 74 MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 GX390U1SMX2 ENGINE LABELS ASSY LABELS ASSY 1 3 2...

Page 75: ...TION AND PARTS MANUAL REV 3 02 04 14 PAGE 75 GX390U1SMX2 ENGINE LABELS ASSY RECOIL STARTER ASSY NO PART NO PART NAME QTY REMARKS 1 87516ZH7000 MARK OPERATOR CAUTION 1 2 87521ZF6W03 EMBLEM 1 3 87532ZH7...

Page 76: ...ts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwi...

Page 77: ...MVH406GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 3 02 04 14 PAGE 77 NOTES...

Page 78: ...y and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and w...

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