PAGE 56 — SG1400/1600C4F STUDIO GENERATOR • OPERATION MANUAL — REV. #0 (07/22/20)
GENERATOR WIRING DIAGRAM EE58748
737
736
733
730
732
731
726
727
722
723
721
720
710
716
717
711
713
712
706
707
703
702
701
700
BLU/GRY
BLU/GRY
INTELLIGEN CONTROLLER
OTHER CONNECTIONS AT
BLK
GREY
RED
BLU
GEN L3
GEN N
GEN L1
GEN L2
CB2
1
1
3
1
3
1
3
7
7
7
L1 AMMETER
CROMPTON
L2 AMMETER
CROMPTON
L3 AMMETER
CROMPTON
GRN/GRY
WHT/GRY
RED/GRY
T7
BLU/GRY
BLU/GRY
BLU/GRN
BLK/GRN
YEL/GRN
CT2
CT1
CT3
WHT/GRN
BLU/PUR
BLK/PUR
YEL/PUR
WHT/PUR
AC7
AC10
AC11
AC12
AC13
AC6
AC16
GREY
233
233
60
61
62
63
PNK/GRY
AT BUS PANEL
BASLER BE2000E
T3
BLU/GRY
F2
E2
E3
E1
F1
FIELD
PMG
YEL/PNK
WHT/PNK
1
12
ORG/PNK
BLK/PNK
AC3
AC1
AC2
3
MODULE
OUT2
OUT1
AC2
AC1
ORG/GRY
PUR/GRY
B
A
GND
DC27
DC26
TEST POINTS
BLK/YEL
ORG/YEL
GRN
10
2
6
GRY
GRN/GRY
WHT/GRY
RED/GRY
1
CROMPTON
CROMPTON
1
3
7
7
GRY
GRY
YEL/GRY
YEL/GRY
GRY
INTELLIGEN NT CONTROLLER
OTHER CONNECTIONS AT
PNK/BLK
GREY
PNK/RED
PNK/BLU
BUS L3
BUS L1
BUS L2
CB3
12
12
BUS HOT
R
1
231
GREY
CHASSIS GROUND
1
3
7
CONTACTOR
10 G WHT
10 G BLK
10 G RED
BLACK
H1
TRANS
12 AWG PURPLE
2
6
ATM10
ATM10
12 AWG PURPLE
12 AWG PURPLE
12 AWG PURPLE
BLU/GRY
ATM10
12 AWG WHITE
12 AWG GREEN
12 AWG WHITE
12 AWG GREEN
BLK/ORG
RED/ORG
BLU/ORG
BLK/ORG
RED/ORG
GRY/ORG
BLK/ORG
RED/ORG
YEL/ORG
AC17
AC20
AC21
AC22
AC23
GREEN
CONTROL PANEL GROUND
233
233
BUS N
ISOLATE ALL OTHERS
DO NOT GROUND SHIELD THIS SIDE
66
67
CAMLOCK
OUTPUT BUS
IMPORTANT NOTE SINGLE PHASE OUTPUT
PROGRAMMED FOR
PROGRAMMED FOR
IDLE
CLOSE BREAKER
GRY/RED
237
221
236
233
232
231
230
226
227
223
222
220
216
217
210
213
212
211
206
207
GRY/RED
WHT
BO3
CLOSE CONTACTOR
ORG/BRN
13
GRN/BRN
K3
STR
IDR
13
IDLE
RELAY
RELAY
OUTPUT
CONTACT
FUEL
GRY/RED
202
203
GRY/RED
200
201
137
133
136
130
131
132
126
127
123
122
120
121
117
116
GRY/RED
RED
WHT
WHT
337
336
333
BATTERY DISCONNECT SWITCH
ALTERNATOR
ENGINE BATTERIES
RED 1/0 AWG
GND
1/0
CONNECTED AT ENGINE BLOCK
ALL DC GROUNDS
330
331
332
SERIES CONNECTION
ENGINE BATTERIES
326
327
GND
323
322
321
320
RED
310
317
316
312
311
313
306
307
303
300
301
302
606
637
636
633
632
631
630
627
626
623
622
621
620
617
616
613
612
611
610
607
603
602
601
600
BLK/BRN
OUTPUT
CONTACT
STARTER
BLU/BRN
BO1
BO2
GND
SOLENOID
SOL
ORG 10 AWG
STARTER
6 AWG RED
WHITE
13
K2
RUN SIGNAL
RELAY
13
K1
RSR
SOR
STARTER OUTPUT
RELAY
BI3
GCB
617
YEL/BLK
BLU/BLK
C
NC
C
COM
GCB BELL ALARM
NC
NO
612
BI6
OPEN
SENSING BREAKER
ALARM
GCB TRIPPED
627
GRN/BLK
BI7
BO6
6 AWG BLK
(OPTIONAL)
RED/WHT
WHT
BLU
NO
NC
C
BLK
SHOWN WITH
RAIN DOOR OPEN
K16
RAIN DOOR SWITCH
GRN/WHT
RED/WHT
27
FEEDBACK
BHSR
13
BUS HOT SOURCE
RELAY
PROGRAMMED FOR
K6
SPR
13
SINGLE PHASE
RELAY
PROGRAMMED FOR
SINGLE PHASE
ALTERNATOR
1/0
WHITE
WHT/BRN
YEL/BRN
CONTACTOR
CON
A1
A2
12
231
BRN/WHT
COMMUNICATIONS
DC12
DC13
DC11
3
1
2
INPUT
INPUT
WHT/BLK
BRN/BLK
1/0
WHITE
76
10
70
71
72
73
BO7
K7
ECM
13
PROGRAMMED FOR
ECM OUTPUT
PNK/BRN
ECM POWER
RELAY
GRY/RED
OTHER CONNECTIONS AT
INTELLIGEN GEN SET CONTROLLER
B
B
A
A
DISPLAY
3
1
FDR
13
PROGRAMMED FOR
FUEL SOLENOID
GRY/BRN
CONTROL POWER
LATCH RELAY
WHT
L
H
CAN
2
7
COM PORT A
AMPHENOL
A
B
C
WHT
26
73
1
RED 6 AWG
RED 6 AWG
INTAKE GRID HEATER
F1
GHR
S2
GRID HEATER
SOLENOID
DEF LHRP
DEF LINE HEATER
RELAY(PRESSURE)
K10
13
DEF SHR
13
BLU/YEL
7
DEF SUPPLY MODULE
HEATER RELAY
AIR INTAKE
3
77
DEF DOSING
CONNECTOR
GRY/RED
WHT
DEF SUCTION
LINE HEATER
CONNECTOR
DEF SUPPLY MODULE RETURN
30 AMP
CB10
GRN/RED
MODULE
CONNECTOR
32
SENSOR
16
DEF PUMP MOTOR SUPPLY
DEF PUMP MOTOR GND
303
B
A
C
DEF SUPPLY HEATER HIGH
DEF SUPPLY HEATER LOW
DEFSUPPLY HEATER RELAY
DEF LINE HEATER RELAY
DEF LINE HEATER 2
DEF LINE HEATER MONITOR 1
DEF LINE HEATER 1
DEF LINE HEATER MONITOR 2
302
306
AFTERTREATMENT
COMMUNICATIONS
TERMINATING
RESISTOR
SENSOR
SCR INLET
SCR TEMP
SENSORS
DOC OUTLET
TEMP SENSOR
SCR OUTLET
B
A
2
3
6
12
1
2
1
3
2
1
3
2
1
3
2
1
3
2
22
23
OEM
OEM
1
2
1
2
1
2
1
DEF BACKFLOW/
THROTTLE LINE
HEATER
DEF PRESSURE
LINE HEATER
CONNECTOR
DEF TANK
CONNECTOR
76
INTERFACE
BLK/RED
ORG/RED
BRN/YEL
6
DEF PUMP MOTOR TEMP
10
11
WHT
GRN/RED
GRN/RED
GRN/RED
GRN/RED
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED/GRN
1
2
3
ORG/RED
ORG/RED
DEF LHRB
K11
13
DEF LHRS
K12
13
DEF LINE HEATER
RELAY(BACKFLOW)
DEF LINE HEATER
RELAY (SUCTION)
RED/GRN
WHITE
13
1
2
WHT
BLK
62
WATER IN FUEL
SENSOR
RED/GRN
DC32
DC31
DC33
GRN/RED
WHITE
RED/GRN
3
DC36
CAN
1
H
L
22
CONNECTOR
E
D
C
B
A
GRY/RED
SHD
WHITE
DC20
DC21
6
INTELLIGEN COM PORT
TERMINATING
RESISTOR
A B
OEM CONN
1
2
CANBUS 2
TEE
TEE
CONNECTOR
DEF SUPPLY
CONNECTOR
110
111
113
112
106
107
103
GRY/RED
100
101
102
WL
WORK LIGHTS
INTERIOR
BLU/RED
WORK LIGHT TIMER
YELLOW
WHT
CB12
13
S1
223
BLU/WHT
DC7
DC2
STARTER SOLENOID
WL
WL
PL
PANEL LIGHTS
PL
EL
WORK LIGHTS
BL
EL
EL
(OPTIONAL)
BLU/RED
GRYRED
GRYRED
BL
BUS PANEL LIGHT
PANEL LIGHTS
(OPTIONAL)
WHT/YEL
RED/YEL
DC6
S3
30
30
SOLENOID
SOLENOID
ORG/WHT
BLK/WHT
BLU/RED
BLU/RED
CB11
DC1
GRN/RED
CONTROL POWER
237
WHT/RED
FAN CONTROL
BO11
K13
13
PROGRAMMED FOR
DELAYED RUN SIGNAL
BRN
CPLR
FAN DELAY
RELAY
12
RED/WHT
BRN/WHT
BI2
BI1
2
1
2
3
MODE
MODE
R
R
R
DC10
WHT/BLU
GRN/BLU
RED/BLU
RED/BLU
RED
OPTIONAL
PL
STROBE LIGHTS
PL
COM PORT B
AMPHENOL
DC23
A
B
C
EMERGENCY STOP
12
OPTIONAL ESTOP
EMERGENCY STOP
SWITCH (OPTION)
WHT/RED
(OPTIONAL)
COM
CB13
10A
INLINE
FUSE
REMOTE START
11
REMOTE START
(OPTION)
100
OTHER CONNECTIONS AT
INTELLIGEN GEN SET CONTROLLER
13
SHORE POWER INLET
BLOCK HEATER
L1
NEU
GND
BATTERY CHARGER
CONNECTOR BODY
DO NOT CUT CORDSET
SUPPLIED WITH HEATER
BLK
WHT
GRN
OPTIONAL BLOCK HEATER
OPTIONAL BATTERY CHARGER
G
N
L1
L2
L3
T7
T2
12
T6
1
T1
22
T3
N
RECONNECT SWITCH
BLU/GRY
ORG/GRY
A2
A1
WHT
AT LINE 211
MAIN BREAKER
600 AMP
CUTLER
HAMMER
SPARE
BLK/GRY
BRN/GRY
PUR/GRY
GROUND STUD
GREEN
L2
M2
N2
E2
F2
D2
N
VOLTMETER SWITCH
B2
G2
Y1
O
Z1
V2
W2
X2
Y2
O2
A3
B3
C3
D3
N
I2
J2
K2
C2
R1
P2
S2
T2
U2
Q2
Z2
X
Y
Z
A1
B1
C1
D1
E1
W
A3
F3
G3
M
G
H
B
C
A
G1
I3
H3
P1
S1
R1
T1
I1
F1
F
J1
K1
J3
N
N
H1
R
R
R
P3
O3