MULTIQUIP QP3TH, Operation And Parts Manual

Page 1: ...OPERATION AND PARTS MANUAL Revision 4 10 27 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MODEL QP 3TH TRASH PUMP Gasoline Engine...

Page 2: ...PAGE 2 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06...

Page 3: ...arks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of thier respective owners and used with permission ThismanualMUSTaccom...

Page 4: ...1 Maintenance Engine 22 23 Preparation for Long Term Storage 24 Troubleshooting Pump 26 Troubleshooting Pump Engine 27 Explanation Of Code In Remarks Column 28 Suggested Spare Parts 29 Pump Assembly 3...

Page 5: ...ip com To obtain an MQ Account contact your District Sales Manager for more information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Par...

Page 6: ...ample free flow air Potential hazards associated with the QP 3TH Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction...

Page 7: ...atory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your pump other property or th...

Page 8: ...f theairisrestricted Iftheairflow isrestricteditwillcauseserious damage to the pump or engine andmaycauseinjurytopeople and property Remember the pump s engine gives off DEADLY gases HighTemperatures...

Page 9: ...mpting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly when it is not being used...

Page 10: ...r T e z i S e g r a h c s i D n o i t c u S m m 6 7 n i 0 0 3 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 6 9 3 e t u n i m s r e t i l 0 0 5 1 r e t e m a i D s d i l o S x...

Page 11: ...B n i 0 3 2 X n i 0 9 2 m m 8 5 x m m 3 7 t n e m e c a l p s i D c c 1 8 4 1 t u p t u O x a M M P R 0 0 6 3 P H 0 8 y t i c a p a C k n a T l e u F s n o l l a G S U 9 5 1 x o r p p A s r e t i L 6...

Page 12: ...the water as possible Pump Support The pump should always be placed onsolidstationaryground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be...

Page 13: ...let and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect a flexible rubber hose to the discharge port on the pump Make sure that the ho...

Page 14: ...RE DUE TO STATIC ELECTRICITY DANGER DANGER Adding fuel to the tank should be done only when theengineisstoppedandhashadanopportunityto cooldown Intheeventofafuelspill DONOTattempttostartthe engineunti...

Page 15: ...ear 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine op...

Page 16: ...ound with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspect to...

Page 17: ...ltiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose c...

Page 18: ...acethechokelever Figure 10 inthe CLOSED position if starting a warm engine or the temperature is warm Figure 9 Engine Choke Lever Open Figure 10 Engine Choke Lever Closed 5 Place the engine ON OFF swi...

Page 19: ...sthatwould associatewithalosecomponent 9 To begin pumping place the throttle lever Figure 14 in the RUN position Figure 13 Choke Lever Closed Figure 14 Throttle Lever Run Stopping The Engine Normal Sh...

Page 20: ...ler 25 in Hg inches of mercury translates into 25 feet of lift at sea level NOTE 7 If the vacuum tester gauge indicates a reading below 20 in Hg it can then be assumed that the pump is not functioning...

Page 21: ...QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 PAGE 21 QP 3TH MAINTENANCE PUMP Figure 18 PumpVacuumTester Pressure reading may vary depending on altitude SeeTables 3 and 4 on page 12 NOTE...

Page 22: ...c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e...

Page 23: ...veral times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm2 through the filter elementfromtheaircleanercaseside NEVER brushoffdirt Brushingwillforcedir...

Page 24: ...from the pump and drain out any water from left in the housing z Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spra...

Page 25: ...QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 PAGE 25 NOTE PAGE...

Page 26: ...r i A r e n a e l c r i a e c a l p e r r o n a e l C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f...

Page 27: ...i t c e l l o c s i r b e D g n i s u o h p m u p n a e l C e t u l o v d n a r e l l e p m i n e e w t e b e c n a t s i d h c u m o o T r e l l e p m i e c a l p e r r o s m i h s g n i d d a y b e...

Page 28: ...ere indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the n...

Page 29: ...7210ZE2505 ELEMENT AIR CLEANER 1 28462ZE2W11 ROPE STARTER 1 17620ZH7023 CAP W GASKET FUEL FILLER 2 080344293 MECHANICAL SEAL 1 0811885446 MECHANICAL SEAL SLEEVE 2 0483602250 O RING DRAIN COVER 2 04894...

Page 30: ...PAGE 30 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 QP 3TH PUMP ASSY PUMP ASSY...

Page 31: ...RAIN COVER 1 18 0489403400 O RING CASING 4 X 340 MM 1 19 1992214010P002 BASE SS400 1 20 0481310800 O RING NIPPLE 2 21 0482200240 O RING MECHANICAL SEAL SLEEVE 1 22 19922140200014 ENGINE BASE SS400 1 2...

Page 32: ...PAGE 32 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 QP 3TH PUMP ASSY PUMP ASSY...

Page 33: ...M6 3 44 0458220080 SEAL WASHER CASING COVER M8 4 45 0205490100 NUT ENGINE M10 4 46 0205490100 NUT CUSHION RUBBER M10 8 47 0205490100 NUT PUMP M10 2 48 0401650100 WASHER ENGINE M10 2 49 0451290080 SPRI...

Page 34: ...PAGE 34 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 AIR CLEANER ASSY HONDA GX240K1QA2 ENGINE AIR CLEANER ASSY...

Page 35: ...LUDES ITEMS W 3 17218ZE2505 FILTER OUTER 1 5 17231ZH9820 COVER AIR CLEANER 1 6 17232891000 GROMMET AIR CLEANER 1 8 17238ZE2310 COLLAR AIR CLEANER 2 9 17239ZE1000 COLLAR B AIR CLEANER 1 10 17410ZE2020...

Page 36: ...PAGE 36 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 CAMSHAFT ASSY HONDA GX240K1QA2 ENGINE CAMSHAFT ASSY...

Page 37: ...IFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE INTAKE 1 8 14721ZE2000 VALVE EXHAUST 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTA...

Page 38: ...PAGE 38 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 CARBURETOR ASSY HONDA GX240K1QA2 ENGINE CARBURETOR ASSY...

Page 39: ...GASKET FUEL STRAINER CUP 1 14 16211ZE2000 INSULATOR CARBURETOR 1 15 16220ZA0702 SPACER CARBURETOR 1 16 16221ZA0800 GASKET CARBURETOR 1 17 16223ZA0800 GASKET INSULATOR 1 18 16610ZE1000 LEVER CHOKE STAN...

Page 40: ...PAGE 40 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 HONDA GX240K1QA2 ENGINE CONTROL ASSY CONTROL ASSY...

Page 41: ...RN 1 6 16570ZE2W00 CONTROL ASSY 1 INCLUDES ITEMS W 10 16571ZE2W00 LEVER CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581ZE2W...

Page 42: ...PAGE 42 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 CRANKCASE COVER ASSY HONDA GX240K1QA2 ENGINE CRANKCASE COVER ASSY...

Page 43: ...5ZE1003 GASKET OIL FILLER CAP 1 10 16510ZE2811 GOVERNOR ASSY BALANCER 1 INCLUDES ITEMS W 11 16511ZE2000 WEIGHT GOVERNOR 2 12 16511ZE2811 HOLDER GOVERNORWEIGHT 1 13 16513ZE2000 PIN GOVERNORWEIGHT 2 14...

Page 44: ...PAGE 44 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 CRANKSHAFT BALANCER WEIGHT ASSY HONDA GX240K1QA2 ENGINE CRANKSHAFT BALANCER ASSY...

Page 45: ...06 PAGE 45 CRANKSHAFT BALANCER WEIGHT ASSY NO PART NO PART NAME QTY REMARKS 2 13320ZE2651 CRANKSHAFT P TYPE 1 INCLUDES ITEMS W 8 13351ZE2010 WEIGHT BALANCER 1 12 961006206000 BEARING RADIAL BALL 6206...

Page 46: ...PAGE 46 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 CYLINDER BARREL ASSY HONDA GX240K1QA2 ENGINE CYLINDER BARREL ASSY...

Page 47: ...SHAFT GOVERNOR ARM 1 6 90131896650 BOLT DRAIN PLUG2 2 7 90446KE1000 WASHER 1 8 91201890003 OIL SEAL 1 9 91353671003 O RING 13 5X1 5 ARAI 1 10 9405010000 NUT FLANGE 10MM 1 11 9410912000 WASHER DRAIN P...

Page 48: ...PAGE 48 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 CYLINDER HEAD ASSY HONDA GX240K1QA2 ENGINE CYLINDER HEAD ASSY...

Page 49: ...KET CYLINDER HEAD 1 6 12310ZE2020 COVER HEAD 1 7 12391ZE2020 GASKET CYLINDER HEAD COVER 1 8 14775ZE2010 SEAT VALVE SPRING 1 10 90014ZE2000 BOLT GEAD COVER 1 11 90042ZE2000 BOLT STUD 8X123 2 12 9290008...

Page 50: ...PAGE 50 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 FAN COVER ASSY HONDA GX240K1QA2 ENGINE FAN COVER ASSY...

Page 51: ...S 1 16731ZE2003 CLIP TUBE 1 2 19610ZE2010ZA COVER FAN R8 BRIGHT RED 1 2 19610ZE2010ZC COVER FAN NH1 BLACK 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB HARNESS 1 5 36100ZH7003 SWITCH ASSY ENGINE STOP 1 7...

Page 52: ...PAGE 52 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 FLYWHEEL ASSY HONDA GX240K1QA2 ENGINE FLYWHEEL ASSY...

Page 53: ...53 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 2 28450ZE2W11 PULLEY STARTER SCREEN GRID 1 4 31100ZE2010 FLYWHEEL 1 7 90201ZE3V00 NUT SPECIAL 16MM 1 8 90741ZE2000 KEY SP...

Page 54: ...PAGE 54 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 FUEL TANK ASSY HONDA GX240K1QA2 ENGINE FUELTANK ASSY...

Page 55: ...K 1 3 17510ZE2010ZD TANK FUEL NH1 BLACK 1 5 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 8 17672ZE2W01 FILTER FUEL 1 11 91353671003 O RING 13 5X1 5 ARAI 1 12 9...

Page 56: ...PAGE 56 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 IGNITION COIL ASSY HONDA GX240K1QA2 ENGINE IGNITION COIL ASSY...

Page 57: ...COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE2023 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 6 31512ZE2000 GROMMET WIRE 1 8 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 9...

Page 58: ...PAGE 58 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 MUFFLER ASSY HONDA GX240K1QA2 ENGINE MUFFLER ASSY...

Page 59: ...E2810 PROTECTOR EXHAUST PIPE 1 4 18330ZE2W00 PIPE EXHAUST 1 5 18331ZE2810 CAP MUFFLER 1 6 18333ZE3800 GASKET EXHAUST PIPE 1 9 18381ZE2800 GASKET MUFFLER 1 10 90013883000 BOLT FLANGE 6X12 CT200 1 11 90...

Page 60: ...PAGE 60 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 PISTON ASSY HONDA GX240K1QA2 ENGINE PISTON ASSY...

Page 61: ...STON OS 50 1 1 13013ZE2013 RING SET PISTON 0 75 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS0 25 1 2 13103ZE2W00 PISTON OS0 50 1 2 13104ZE2W00 PISTON 0 75 1 3 13111ZE2000 PIN PISTON 1 4 1...

Page 62: ...PAGE 62 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 RECOIL STARTER ASSY HONDA GX240K1QA2 ENGINE RECOIL STARTER ASSY...

Page 63: ...BLK 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RACHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER...

Page 64: ...PAGE 64 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 HONDA GX240K1QA2 ENGINE GASKET KIT ASSY NO ARTWORK AVAILABLE...

Page 65: ...REMARKS 1 11381ZE2801 GASKET CASE COVER 1 2 12251ZE2800 GASKET CYLINDER HEAD 1 3 12391ZE2020 GASKET CYL HEAD COVER 1 4 16221ZA0800 GASKET CARBURETOR 1 5 16223ZA0800 GASKET INSULATOR 1 6 18333ZE3800 G...

Page 66: ...PAGE 66 QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 HONDA GX240K1QA2 ENGINE LABELS ASSY LABELS ASSY...

Page 67: ...NO PART NO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM INTERNAL 1 2 87522ZE1810 MARK CAUTION EXTERNAL 1 3 87522ZH9000 LABEL CAUTION 1 5 87528ZE2810 MARK CHOKE EXTERNAL 1 15 87586ZH7W00 LABEL FUEL CAUT...

Page 68: ...nts f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from...

Page 69: ...QP 3TH TRASH PUMP OPERATION PARTS MANUAL REV 4 10 27 06 PAGE 69 NOTE PAGE...

Page 70: ...ime without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 9074...