MULTIQUIP Whiteman J36H55, Operation And Parts Manual

Page 1: ...AT ALLTIMES SERIES MODELS J36H55 J36R60 J36H90H J36R90H J36H90 J36R90 M30H55 WALK BEHIND TROWELS HONDA GX160 270 AND ROBIN EX170 270 GASOLINE ENGINES Revision 10 05 07 12 To find the latest revision o...

Page 2: ...icals known to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your ris...

Page 3: ...disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used...

Page 4: ...pection 23 24 Operation 25 28 Options 29 30 Maintenance 31 37 Troubleshooting 38 41 Wiring Diagram 42 Explanation Of Codes In Remarks Column 44 Suggested Spare Parts 45 Component Drawings Nameplate An...

Page 5: ...site View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualif...

Page 6: ...components checking of engine oil level 3 Fuel system refueling procedure 4 Operation of controls machine not running 5 Safety controls safety stop switch operation 6 Emergency stop procedures 7 Star...

Page 7: ...TION AND PARTS MANUAL REV 10 05 07 12 PAGE 7 DAILY PRE OPERATION CHECKLIST Daily Pre Operation Checklist 9 9 9 9 9 9 1 Engine oil level 2 Gearbox oil level 3 Condition of blades 4 Blade pitch operatio...

Page 8: ...re to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJ...

Page 9: ...be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by tr...

Page 10: ...attempt service on a running machine NEVER place your feet or hands inside the guard rings while starting or operating this equipment DANGEROUS GAS FUMES NOTICE ALWAYS keep the machine in proper runn...

Page 11: ...ontainers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fu...

Page 12: ...power cord or cable with wet hands The possibility exists of electrical shock electrocution or death Make sure power cables are securely connected Incorrect connections may cause electrical shock and...

Page 13: ...H P 4000 RPM Fuel Tank Capacity Approx 0 95 U S Gallons 3 6 Liters Approx 0 95 U S Gallons 3 6 Liters Approx 1 59 U S Gallons 6 0 Liters Approx 1 59 U S Gallons 6 0 Liters Fuel Unleaded Gasoline Unlea...

Page 14: ...ick Pitch Standard Quick Pitch A Height Lifting Bale 27 in 686 mm 26 in 661 mm B Height Engagement Lever 40 in 1016 mm 42 in 1067 mm 40 in 1016 mm 42 in 1067 mm C Width 37 4 in 950 mm 31 75 in 807 mm...

Page 15: ...th four combination 8 in 203mm wide blades per rotor equally spaced in a radial pattern and attached to vertical rotating shaft by means of a spider assembly Drive System Power is transferred from the...

Page 16: ...12 COMPONENTS Figure 3 Controls And Components F IN IS H F IN IS H J C O M B O C O M B O P R E L O A D T R IM IN D IC A T O R P R E L O A D T R IM IN D IC A T O R F IN IS H F IN IS H B C O M B O C O M...

Page 17: ...nserted into socket located in front of the gearbox 9 Throttle Lever Controls engine speed Returns engine to idle when released 10 Trowel Lifting Point Insert the auxiliary lifting tube here See Figur...

Page 18: ...p of air filter cannister to gain access to filter element 11 Oil Drain Plug Remove this plug to remove oil from the engine s crankcase 12 Dipstick Oil Filler Cap Remove this cap to determine if the e...

Page 19: ...ousing 2 Feed the throttle cable through the cable housing 3 Connectthethrottlecabletotheengine Figure7 HONDA and Figure 8 ROBIN There should be a piece of wire installed on the trowel to show where t...

Page 20: ...e tension Loosen the lock nut on the throttle cable receiver Figure 9 and loosen or tighten the nut below it Retighten the lock nut Operator Presence Switch Installation Optional Your adjustable handl...

Page 21: ...so equipped reposition the Operator Presence Lever on the handlebars Figure 12 Figure 12 Repositioning the Lever 5 Remove one 7mm nut from each of the terminals on the Safety Stop Switch Leave the ex...

Page 22: ...ndle tube to assist the user in the adjustment of the spring 5 Insert the cable end through the yoke eyelet Figure 17 Tighten the first brass set nut by hand to remove all the slack from the cable 6 U...

Page 23: ...with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness Engine Oil Check 1 To check the engine oil level p...

Page 24: ...engine in a runaway situation i e theoperatorreleasingthehandleduringoperation Safety Stop Kill Switches This trowel has been equipped with a safety kill switch This switch should be tested every tim...

Page 25: ...round Serious damage to the machine or personal injury could be caused by dropping a trowel 1 2 3 FIN ISH FIN ISH J COM BO COM BO PR EL OA D TR IM IN DI CA TO R PR EL OA D TR IM IN DI CA TO R FIN ISH...

Page 26: ...e 27 Starter Grip 6 If the engine has started slowly return the choke lever Figure 26 to the CLOSED position If the engine has not startedrepeatsteps1through5 7 Before the trowel is placed into operat...

Page 27: ...de Thiswillcoverallfootprintsonwetconcrete 4 Remember that if you let go of the trowel just step away and letthetrowelcometoacompletestopbeforetryingtorecover the trowel The following steps are intend...

Page 28: ...ring the trowel Try to practice as if you were finishing a slab of concrete Practice edging and covering a large area Remember a good finishing technique is to work backwards Be careful when moving ba...

Page 29: ...s early floating and easy movement from wet to dry areas They are also very effective in embedding large aggregates and surface hardeners Clip On Float Blades Optional These blades will clip Figure 35...

Page 30: ...Tool If blades show uneven wear patterns or some tend to wear out faster than others the trowel arms may need to be adjusted A special tool is available Figure 37 that will adjust all of the trowel ar...

Page 31: ...g the bolt that corresponds to that blade A better way to determine which blades need adjustment is to place the machine on a known FLAT surface steel metal plate and pitch the blades as flat as possi...

Page 32: ...e too low will not allow the blades to be pitched high enough for finishing operations If after making Blade Pitch adjustments the machine is still finishing poorly blades trowel arms and trowel arm b...

Page 33: ...r Ring 6 Thrust Collar w Bushing 7 Lower Wear Plate 8 Spider Plate 9 Set Screw Cone Point Square Head 10 Jam Nut 1 Gearbox 2 Trowel Arm 3 Surface 4 Mounting Bar 5 Blade 6 Correct Alignment Spider Remo...

Page 34: ...ebushing 4 Examinethe trowelarmbushinginsert Figure44 cleanif necessary Replace bushing if out of round or worn Figure 44 Trowel Arm Bushings Removethetrowelbladesbyremovingthethreehexheadbolts Figure...

Page 35: ...le One ofTwo 6 Flat of Semi Round Shaft Top of Arm Figure 45 Trowel Arm Trowel Arm Adjustment Shownin Figure47 istheadjustmentfixturewithatrowelarm inserted Aseachtrowelarmislockedintothefixture thear...

Page 36: ...sandthrust collar Examine the entire spider assembly Wire brush any concreteorrustbuildup Ifanyofthespider componentsare found to be damaged or out of round replace them 2 Makesurethatthebronzetrowela...

Page 37: ...he tie downs are secured completely overtheedgesofthebladebarbeforethemachineisputback into operation Decommissioning Trowel Components Decommissioningisacontrolledprocessusedtosafelyretirea pieceofeq...

Page 38: ...rn Finish blades should measure no less than 2 50mm from the blade bar to the trailing edge combo blades should measure no less that 3 5 89mm Trailing edge of blade should be straight and parallel to...

Page 39: ...e Worn V belts Replace V belt Hand clutch out of adjustment Adjust per instructions in maintenance section of this manual Worn or defective hand clutch parts Replace parts as necessary Worn bearings i...

Page 40: ...f applicable Difficult to start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Impro...

Page 41: ...Check entire fuel system for leaks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace...

Page 42: ...10 05 07 12 WIRING DIAGRAM ON OFF CENTRIFUGAL KILL SWITCH OIL LEVEL SWITCH GRN OIL ALERT UNIT YEL OIL LEVEL INDICATOR ENGINE STOP SWITCH UNIT IGNITION COIL CHASSIS GND SPARK PLUG BLK BLK YEL BLK TRANS...

Page 43: ...J36 M30 WALK BEHIND TROWEL OPERATION AND PARTS MANUAL REV 10 05 07 12 PAGE 43 NOTES...

Page 44: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY...

Page 45: ...GINE 1 to 3 Units Qty P N Description 2 20463 GRIP RIGHT 2 20478 GRIP LEFT 1 21046 GASKET SEAL KIT 1 21047 BEARING KIT 1 20301 PITCH CABLE STANDARD HANDLE 1 20271 PITCH CABLE QPHAFC HANDLE 1 21172 THR...

Page 46: ...ARTMENT P N 35168 P N 11092 WARNING ROTATING BLADE HAZARD Keep hands and feet clear of guard rings Stop engine before servicing P N 35168 P N 35168 BOISE IDAHO USA U S PATENT XXXXXXX QUICK PITCH HANDL...

Page 47: ...L WARNING READ MANUAL 1 SAFETY ITEM 5 12405 DECAL WHITEMAN QUICK PITCH 1 6 36099 DECAL HELMET SHOE AND GLOVE 1 SAFETY ITEM 7 20816 DECAL MULTIQUIP 1 8 21455 DECAL WARNING LIFT CRUSH HAZARD 1 SAFETY IT...

Page 48: ...12 13 15 17 16 18 19 20 21 22 30 41 31 12A 33 28 29 23 24 34 14 1 2 2 APPLY THREAD LOCK LOCTITE 242 BLUE OR EQUIVALENT DETAIL A SEE DETAIL A 35 36 37 38 27 25 26 39 44 10 KI T INST ALLA TION ADJUST AB...

Page 49: ...SHER 1 20 20856 SWITCH ASSY SAFETY KILL STOP 1 INCLUDES ITEM W 21 1602 SCREW RHM 10 24 X 3 8 1 22 20988 SCREW FHSC PHILLIPS 8 32 X 1 1 4 1 23 20514 WIRE ASSY SAFETY STOP KILL SWITCH 1 24 1662 TIE CABL...

Page 50: ...6 M30WALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 10 05 07 12 14 13 2 22 9 16 6 15 24 25 21 5 7 11 12 20 23 19 18 17 4 3 1 27 28 10 26 37 32 29 30 33 31 8 34 34 35 36 STANDARD HANDLE ASSY 07 30 07...

Page 51: ...7 SCREW HHC 3 8 16 X 3 25 FULLTHRD GR5 1 17 21171 THROTTLE BICYCLE FINISHER HANDLES 1 18 21172 CABLE THROTTLE 68 1 19 21173 HOUSING MAGURA THROTTLE CABLES 1 20 22055 HANDLEWA VIBRATION CONTROL 1 21 22...

Page 52: ...EE DETAIL A 9 10 10 12 53 54 52 13 11 5 38 39 49 40 45 57 46 47 43 6A 41 42 44 15 16 17 18 19 14 23 24 26 27 28 20 22 21 25 32 33 34 50 51 55 11 7 8 6 1 2 4 1 30 31 29 DETAIL A 37 35 36 56 27 8A 59 KI...

Page 53: ...AND 1 18 20438 SCREW HHC 3 8 16 X 5 00 1 19 1731 PIN ROLL 1 4 X 3 4 1 20 20443 ARM SLIDE CONTROL 1 21 1709 CONNECTOR QP CONTROL ARM 1 22 20269 LINKAGE QP CONTROL 1 23 20276 PIN ROLL 1 4 X 1 3 4 1 24 2...

Page 54: ...EE DETAIL A 9 10 10 12 53 54 52 13 11 5 38 39 49 40 45 57 46 47 43 6A 41 42 44 15 16 17 18 19 14 23 24 26 27 28 20 22 21 25 32 33 34 50 51 55 11 7 8 6 1 2 4 1 30 31 29 DETAIL A 37 35 36 56 27 8A 59 KI...

Page 55: ...1173 HOUSING THROTTLE CABLE 74 1 49 DECAL CAUTION LIFT HANDLE 1 NO LONGER AVAILABLE 50 HANDLE LIFT ASSY 1 NO LONGER AVAILABLE 51 20392 BRACKET LIFT TUBE 1 52 10133 NUT NYLOC 3 8 16 1 53 1116 NUT BRASS...

Page 56: ...L OPERATION AND PARTS MANUAL REV 10 05 07 12 30 22 24 3 20 35 51 46 31 28 32 13 33 2 14 29 11 19 4 8 48 49 5 10 9 15 23 16 21 1 26 25 27 40 18 6 36 47 37 38 34 7 39 17 12 41 42 43 44 45 50 QUICK PITCH...

Page 57: ...25 FULLTHRD GR5 1 24 21171 THROTTLE LEVER 1 25 21172 CABLE THROTTLE 68 1 26 21173 HOUSING MAGURA THROTTLE CABLES 1 27 20297 CABLE ASM LENGTH 45 JB HD QP 1 28 22055 HANDLEWA VIBRATION CONTROL 1 29 2205...

Page 58: ...PAGE 58 J36 M30WALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 10 05 07 12 BASIC UNIT ASSY 10 1 11 12 9 8 7 6 2 3 4 5...

Page 59: ...SPACER FINISHER ENGINE MOUNT 4 M30H55 FINISHER 4 22024 SCREW HHC 5 16 24 X 1 3 4 GR5 ZINC 4 J36H55 J36R60 4 10181 SCREW HHC 5 16 24 X 1 1 4 GR5 ZINC 4 J36H90 J36H90H J36R90 4 1391 SCREW HHC 5 16 24 X...

Page 60: ...AND 29 PLUS GASKETS 2 APPLY THREAD LOCK LOCTITE 572 WHITE P N 60096 OR EQUIVALENT 3 TORQUE TO 15 FT LBS 20 Nm 4 GASKETS ARE NOT SOLD SEPARATELY SHIM GASKETS AS NECESSARY FOR INPUT SHAFT END PLAY 5 GAS...

Page 61: ...1 INCLUDES ITEMS W 14 20476 SCREW HHC 1 4 28 X 3 8 2 15 21033 SIGHT GLASS 3 4 M PIPE STEEL 1 16 0121 A FITTING PLUG 3 8 MP SQ HEAD 1 17 1138 RING SNAP TRUARC 5100 112 1 18 20475 BEARING CUP TIMKEN M86...

Page 62: ...PAGE 62 J36 M30WALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 10 05 07 12 ENGINE ASSY 15 16 17 18 19 14 8 12 11 10 9 4 4 6 4 5 1 2 3 13 20 21 22 BLUE LOCTITE 23 24 LOW SPEED KIT...

Page 63: ...6HP UNITS ONLY 9 0627 KEY SQ 3 16 X 1 1 4 1 10 21994 PULLEY AK 59 X 3 4 1 10 21140 PULLEY AK 54 X 3 4 LOW SPEED 1 J36H90H FINISHER ONLY 10 11049 PULLEY AK 49 X 3 4 HIGH SPEED 1 J36H90H FINISHER ONLY 1...

Page 64: ...DER ASSEMBLY P N 1490 INCLUDES ALL ITEMS WITHIN OUTLINE APPLY LOCTITE P N 1477 TO ITEMS 1 AND 14 NOTES 2 3 INCLUDED WITH ITEM 19 OR CAN BE ORDERED SEPARATELY P N 1471 TORQUE TO 90 FT LBS 122 Nm TORQUE...

Page 65: ...ASSY 4 9 1456 NUT HEX FINISH 3 8 16 1 10 1875 WASHER INT SHKP 3 8 4 11 1876 NUT HEX JAM 3 8 16 CLASS 2B 4 12 2826 ARM J FINISHER EXTENDED 4 13 4164 ROLL PIN 5 16 x 1 3 4 4 14 12097 SCREW SQHS 3 8 16 X...

Page 66: ...PAGE 66 J36 M30WALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 10 05 07 12 BLADES AND PAN ASSY 8 1 3 3 7 5 6 4 2 9 17 16 18 10 13 12 11 15 14...

Page 67: ...ALES DEPT ACC ITEM 9 ENDURO FINISH BLADEW ROTATING 4 CONTACT UNIT SALES DEPT ACC ITEM 10 COMBO FLOAT FINISH BLADE 4 CONTACT UNIT SALES DEPT ACC ITEM 10 ENDURO COMBO FLOAT FINISH BLADE 4 CONTACT UNIT S...

Page 68: ...h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received wit...

Page 69: ...J36 M30 WALK BEHIND TROWEL OPERATION AND PARTS MANUAL REV 10 05 07 12 PAGE 69 NOTES...

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