Multitel Pagliero 160 ALU, Operating Instructions Manual

Page 1: ...NER ADDRESS CITY PLATFORM TYPE SERIAL N YEAR OF MANUFACTURE WIRING SYSTEM DRG N HYDRAULIC SYSTEM DRG N 160 ALU 180 ALU 220 ALU Operating instructions Issued 01 06 2000 Rev 1 0 01 11 2006 Rev 2 0 01 02 2007 ...

Page 2: ...l part of the machine and should therefore always be kept together with it Technology evolves rapidly and we are constantly at work with the aim of improv ing our products to make them more functional and safer A yearly inspection of your machine by one of our branch offices is therefore recommended not only in order to carry out a thorough check on the existing devices but also to give you advice...

Page 3: ... 15 EMERGENCY DESCENT pag 16 17 CLEANING THE FILTERS pag 18 PERIODICAL CHECKS checks to be carried out on starting each day of work pag 18 tightness check pag 19 operationals check of the controlled check valves on the stabilisers and the boom pag 20 check of the outreach limiting device pag 20 LUBRICATION pag 20 cleaning the boom pag 20 platform rotation gear box pag 21 platform rotation slew rin...

Page 4: ...ersonnel who have been trained for this job If there is anything in this manual which is not clear to you do not hesitate to contact our sales or servicing organisation through the nearest representative PAGLIERO s MULTITEL range platforms are made entirely of light alloys and high quality high tensile steels This means that they can be mounted on vehicles of the lighter type with considerable sav...

Page 5: ...shoes clean and free from grease or other products which might make them slippery 9 If there are any other raised booms present in the working area make sure that they will not interfere with safe operation 10 Do not enter the platform if you are not perfectly fit 11 When you have finished work remove the keys from the control panels so as to prevent unauthorised use 12 Do not use the platform if ...

Page 6: ...l or by taking the basket to the ground first by means of the secondary controls ground station 7 It is compulsory for workers on the platform to use safety belts secured to the actual platform 8 Wearing safety helmets is recommended both for the workers in the cage and for the personnel working at the base of the platform 9 It s forbidden to stay in the vehicle cab when the machine is stabilized ...

Page 7: ... is in charge of the lines has been notified and that same will not be unexpectedly energised 4 In any case put barriers or shields into place in order to avoid physical contact and electric arcs 5 Possible swaying of the platform and of overhead lines must also be taken into account INSULATION If specifically requested some platforms can be built with insulation arrangements inserted between the ...

Page 8: ...8 MULTITEL 220 ALU AF ...

Page 9: ...late the cage electrically from the booms 7 Four hydraulically operated outriggers consisting of four double acting cylinders which are operated separately and which can be used to place the machine on a perfect level item 8 8 Control devices consisting of a a control panel located on the right side of the vehicle containing the controls for the outriggers item 9 b a control panel on the working c...

Page 10: ... device indicator lamp CONTROL BOX IN CAGE GROUND CONTROL BOX STABILIZER CONTROLS A ascent and descent of the main cylinder B extension and retraction of the telescopic boom C turret rotation R proportional increase of speed of the selected movement G ground cage controls selector switch D engine start stop F enabled indicator lamp E emergency stop S engine Start Stop U emergency stop stabilizer c...

Page 11: ...d be raised When the vehicle is lifted off the ground a green enabled indicator lamp F turns on allowing all the boom functions This lamp is located on the electric box near the outrigger control box Use the level indicator to make sure that the vehicle is on a perfect level If it is not use the control levers to lower the appropriate one If not otherwise indicated the max slope allowed is 1 Once ...

Page 12: ...trols from the ground or the base station include the following see picture 1st lever A When this control is pushed the central jack is raised and when it is pulled it is lowered 2nd lever B When this control is pushed the telescopic boom is extended and when it is pulled it is retracted 3rd lever C Rotation of the turret 4th lever R Proportional increase of the speed of the movement which has bee...

Page 13: ... perfectly centred and the green reference marks on the slew ring coincide with one another Then retract the telescopic boom completely and lower it gently into its support Do not exert any force against the uprights at the sides of the support ELECTRIC MOTOR If requested by the customer it is possible to install an electric motor for operating the hydraulic pump feeding the oil hydraulic system I...

Page 14: ...ut of service press this push button immediately If the machine has a remote starting and stopping device for the main engine the locking push button will also cause the engine to stop To unlock the push button naturally after eliminating the cause which led to its being pressed turn the head in the direction of the arrow SOUND LEVEL AND VIBRATIONS 1 Themaximumsoundlevelisthesameofthevehicleengine...

Page 15: ...utreach indicated in test book Technical Features of the access platform AIF or APAVE Approval Certificate Prüfbuch für Hebebühnen ABOMA Approval Certificate etc is reached activate the central jack lowering control the boom may not move any lower perform these operations on free ground afterward with the operator on the cage check if the red indicator lamp on the cage controls lights on when the ...

Page 16: ...PIC BOOM A EXTENSION OF BOOM B RETRACTION OF BOOM 4 SOLENOID VALVE OF THE CENTRAL JACK A BOOM UP B BOOM DOWN 5 SOLENOID VALVE FOR ROTATION A LEFT B RIGHT 6 LEVEL CORRECTING SOLENOID VALVE A UP B DOWN 7 RANGE LIMITING VALVE PRESS IN EMERGENCIES 8 ELECTROVALVE FOR CAGE ROTATION ONLY IF REQUIRED B A A A B B B A A B 5 6 2 4 3 1 7 8 ...

Page 17: ...possible to lower the cage to the ground again by proceeding as follows 1 For the models 180 and 220 ALU remove the carter located behind the turret for the model 160 ALU open the door of the drawer located under the truck body to reach the hydraulic components 2 Turn the hand wheel of the speed control valve 2 as far as it will go but without forcing it 3 Press the small push buttons of the solen...

Page 18: ... air If the filters are to be replaced use cartridges having the same filtering capacity since different degrees of filtering can cause serious damages to the pump and to the oil hydraulic system Check the level of the oil in the tank regularly using the level indicators engraved on the rod under the sealing cap the level must be checked with the booms in the stowed position The level must be comp...

Page 19: ... and of the hydraulic pump periodically For the tightness values consult the attached table of tightening torques TIGHTENING TORQUES USING A TORQUE WRENCH Nm Class of resistance of the bolt 8 8 10 9 12 9 Thread Diameter M5 5 5 8 0 9 3 Thread Diameter M6 9 3 13 9 16 2 Thread Diameter M8 22 5 33 38 Thread Diameter M10 45 67 78 Thread Diameter M12 78 117 135 Thread Diameter M14 126 184 216 Thread Dia...

Page 20: ...THE OUTREACH LIMITING DEVICE see chapter on page 15 LUBRICATION Lubricate all the points where the grease nipples are located at least once a week see table 1 in the Spare Parts Manual Use AGIP GREASE 30 grease or products of equivalent quality Grease the articulated joints if any of the cardan propelling shaft of the hydraulic pump once a week CLEANING THE BOOM The telescopic boom should be clean...

Page 21: ...should be carried out in such a way that the grease comes out of the slits in the rings so as to form a collar around the whole circumference Make sure that the grease is evenly distributed turning the bearing as it is being greased Choose the lubrication frequency depending on the operating conditions so that the average interval corresponds to about 100 hours of use LISTOFRECOMMENDEDGREASESANDTE...

Page 22: ...tion to the welding points connecting the articulated parts of the boom and jib 4 SIX MONTHLY CHECKS it advisable to have the machine inspected by the manufacturer every six months If you wish to carry out a complete check of the machine yourselves and you have the necessary specialised personnel proceed according to the list of the recommended checks to be carried out attached to this manual EXTR...

Page 23: ...23 ADDITIONAL INSTRUCTIONS FOR PARTICULAR OPTIONS ...

Page 24: ...ol systems For this reason not all the checks listed can be carried out on all the models of platform On the other hand special models may require checks which are not included in the list This list does not have the purpose of explaining how to carry out the checks except in general terms or of specifying the critical limits of any upsets Our products undergo technical evolution in time in order ...

Page 25: ...ction and delivery oil filters Done Operational check of the locking devices of the outriggers with the boom raised Checked Operational check of rotation disabling with outriggers partly extended Checked BOOM Check of pressure of distributor on turret Checked Check of setting of limit microswitch of central jack Checked Operational check of the hose burst valve Done Check of locking of valve or co...

Page 26: ...ed If the machine has more than one working area repeat the check for each area Checked Check that the box of the 3B6 card is perfectly dry Checked WORKING CAGE Pressure on cage distributor Checked at Bars Tightness of cage securing bolt Checked Check of smoothness of movements Checked Check of operation of locking push button Done Check of pressure in the levelling circuit for models with electro...

Page 27: ...which might have an abrasive effect If it has to be replaced request the special mixture GENERAL CHECKS CHECK OF THE STRUCTURE Check the condition of the welds on the following structures turret Checked telescopic boom Checked cage Checked Make sure that the clearance of the pins in their articulated joints is not excessive and that they are correctly greased Checked Check the clearance of the sle...