Murex Transmatic 4C, Instruction Manual And Spare Parts List

Page 1: ...GB Valid for serial no 435 xxx xxxx 0459 706 074 090514 Transmatic 4C Instruction manual and spare parts list ...

Page 2: ...LLATION 6 5 1 Lifting instructions 6 6 OPERATION 7 6 1 Connections and control devices 7 6 2 Symbol and function explanations 8 6 3 Wire feed pressure 9 6 4 Replacing and inserting wire 9 6 5 Changing feed roller 10 7 MAINTENANCE 10 7 1 Inspection and cleaning 10 8 ORDERING SPARE PARTS 11 DIAGRAM 12 SPARE PARTS LIST 13 WEAR PARTS 18 ACCESSORIES 20 ...

Page 3: ...ried out by trained personnel well acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The ...

Page 4: ...nd filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of mal...

Page 5: ...or MIG MAG welding 5 bar Maximum permissible load at 60 duty cycle 100 duty cycle 365 A 280 A Enclosure class basic version with sealed bobbin holder with MarathonPact IP2X IP23 IP23 Accessories see page 20 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Apparatus marked IP2X are intended for indoor use Enclosure ...

Page 6: ...the user s responsibility to take adequate precautions WARNING When welding in an environment with increased electrical danger only power sources intended for this environment may be used These power sources are marked with the symbol 5 1 Lifting instructions Order number for lifting eyelet can be found on page 20 Note If another mounting device is used this should be insulated from the wire feed ...

Page 7: ...ng label attached next to the hub WARNING Rotating parts can cause injury take great care WARNING There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm Secure the equipment especially if used on an uneven or sloping surface NOTE When moving the equipment use intended handle Never pull on the gun 6 1 Connections and control devices Connecting control cable When connec...

Page 8: ...leased the wire feed stops and the gas stops flowing 4 stroke With 4 stroke the gas flow starts when the trigger switch is pressed in and the wire feed starts when it is released The welding process continues until the switch is pressed in again the wire feed stops and when the switch is released the gas stops flowing Wire inch Cold wire feed is used to feed wire without welding voltage and gas fl...

Page 9: ...great Fig 1 Fig 2 To check that the feed pressure is set correctly you can feed out the wire against an insulated object e g a piece of wood When you hold the gun approx 5 mm from the piece of wood fig 1 the feed rollers should slip If you hold the gun approx 50 mm from the piece of wood the wire should be fed out and bend fig 2 6 4 Replacing and inserting wire S Open the side panel S Disconnect t...

Page 10: ...ion and cleaning Wire feed unit Check regularly that the wire feed unit is not clogged with dirt S Cleaning and replacement of the wire feed unit mechanism s worn parts should take place at regular intervals in order to achieve trouble free wire feed Note that if pre tensioning is set too hard this can result in abnormal wear on the pressure roller feed roller and wire guide The brake hub The hub ...

Page 11: ...tip 8 ORDERING SPARE PARTS Repair and electrical work should be performed by an authorized serviceman Use only original spare and wear parts Transmatic 4C is designed and tested in accordance with the international and Europe an standards IEC EN 60974 5 and EN 50199 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conform...

Page 12: ...Edition 090514 Diagram 12 bm42e ...

Page 13: ... Spare parts are to be ordered through the nearest MUREX agency Kindly indicate type of unit serial number denominations and ordering numbers according to the spare parts list Maintenance and repair work should be performed by an experienced person and electrical work only by a trained electrician Use only recommended spare parts ...

Page 14: ...13XP2 HA15 1 0466 325 001 Gasket HA16 1 Spacer ring Included in item HA13 HA17 1 Washer Included in item HA13 HA18 1 Nut Included in item HA13 HA19 1 0459 147 881 Cable set HA20 1 0467 911 881 Capacitor 0 1 ìF 250V with cable lugs 13C1 HA21 1 Washer Ø 22 10 5x2 HA22 2 Spring washer Ø 20 10 2x1 1 HA23 1 Screw M10x20 HA24 2 Flat pin 6 3x0 8 HA25 4 Screw M6x8 HA26 1 0459 000 890 Wire feed mechanism S...

Page 15: ...Transmatic 4C Edition 090514 15 bm42sha1 ...

Page 16: ...6mm Fe Ss and cored wire HG22 4 0153 043 002 Insulating washer HG23 1 0469 838 001 Cover HG24 2 Screw M6x12 HG25 1 0459 440 001 Drive gear W HG26 1 Washer Ø 16 5x1 HG27 1 Screw M4x12 HG28 2 Axle feed roll See item HG102 HG29 2 0459 441 880 Gear adapter W HG30 2 0369 557 003 Feed roller W V For Ø 1 0 1 2mm Fe Ss Al and cored wire HG31 2 Locking nut See item HG102 HG32 3 0458 689 001 Screw for nozzl...

Page 17: ...Transmatic 4C Edition 090514 17 bm42shg1 ...

Page 18: ...er S For Fe Ss cored wire Ø 1 0 1 2 mm V groove 0369 557 004 Feed roller For Cored wire Ø 1 0 1 2 1 4 1 6 mm V Knurled groove 0369 557 011 Feed roller For Al wire Ø 0 8 0 9 mm U groove 0369 557 006 Feed roller For Al wire Ø 1 0 1 2 mm U groove HN12 0459 441 880 Gear adapter HN13 0455 049 001 Inlet nozzle HN14 0455 906 001 Spacer sleeve HN15 0455 907 001 Pressure roller Flat HN16 0215 702 708 Locki...

Page 19: ...Transmatic 4C Edition 090514 19 bm42whn1 ...

Page 20: ...0 bm42a11a 1 Bobbin cover plastic Ø 300mm 0458 674 880 1 Adapter for 5 kg bobbin 0455 410 001 1 2 Lifting eye Brake hub 0458 706 880 0146 967 881 1 2 Turning piece Quick connector MarathonPact 0458 703 880 F102 440 880 1 Wheel kit 0458 707 880 ...

Page 21: ...welding gun 0457 341 881 Strain relief bracket for connection set 0459 234 880 Counter balance device includes mast and counter balance 0458 705 880 Connection set Connection set 1 7 m Connection set 5 m Connection set 10 m 0459 532 880 0459 532 881 0459 532 882 ...

Page 22: ... 22 p ...

Page 23: ... 23 p ...

Page 24: ...Murex Welding Products Ltd Hanover House Queensgate Britannia Road Waltham Cross Hertfordshire EN8 7TF England ...