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Operating instruction: H002 / 0938 / 0940 

Edition: 01/2016   

Subject to alterations.

 

General safety instructions 

The following document contains important information on serious risks when operating the tool de-

scribed or important technical information on the tool or processes used. Symbols are used to high-
light this important information and indicate as follows: 
 

This symbol is always to be found in connection with an endangerment and its respective 
signal word.  

 

Signal words hierarchy: 

Danger:

 

This  signal  word  is  indicating  a  person  endangerment  with  a  high  risk  level  which 
causes death or serious injury, in case it cannot be avoided. 

 

Warning:

 

This signal word is indicating a person endangerment with a medium risk level, which 
can cause death or serious injury, in case it cannot be avoided. 

 

Caution: 

This signal word is indicating an endangerment with a low risk level which can cause a 
minor or moderate injury, in case it cannot be avoided. 

 
Attention: 

This signal word is indicating a warning of material and environmental damages. 

 

 

2.1 

Usage in accordance with regulations 

This device has been built as state of the art and according to the fundamental health and safety re-
quirement of the EC machinery directive. However, its usage may result in risks to the body or life of 

users or third parties, or adverse effects to devices and other property. 
The device may only be used in proper technical condition as intended, in a safety- and hazard con-

scious manner and observing the operating instructions!  
Observing the operating instructions and adhering to the inspection and maintenance conditions are 
also parts of the intended use.  

 

2.2 

Organisational measures 

The operating instructions must always be at hand at the place of use of the device!  
In addition to the operating instructions, observe and instruct the user in all other generally applica-

ble legal and other mandatory regulations relevant to accident prevention and environmental protec-
tion! 
The operating instructions must be supplemented by instructions covering the duties involved in su-
pervising and notifying special organizational features, such as job organization, working sequences 

or the personnel entrusted with the work.  
Please only assign trained personnel familiar with the operating instructions of the device. 
Check at regular intervals whether the personnel are carrying out the work in compliance with the 

operating instructions and paying attention to risks and safety factors! 
In order to minimize the risk of injury, garments must be close-fitting. Furthermore long hair must 

be tied back and jewellery -including rings- have to be removed before beginning work. 
Observe all safety instructions and warnings attached to the device and see to it that they are al-
ways complete and perfectly legible! 
If the operating behaviour changes immediately stop the device and report the error to the respon-
sible department/person! 

Summary of Contents for HPD 400 P 180

Page 1: ...Subject to alterations 1 Operating Instructions Heating Press for Melting Splices HPD 400 P 180 HPD 600 P 180 M ssel Maschinenbau GmbH Reichelsweiherstra e 8 95615 Marktredwitz GERMANY Tel 49 9231 99...

Page 2: ...according to the latest state of technique and in compliance with this application Please find further information on splicing types and finishing parameters in the detailed splicing instructions or...

Page 3: ...works 3 3 Technical data 3 4 Wiring diagram 3 5 Accessories 4 Preparing the product for usage 4 1 Transport 4 2 Position 4 3 Electric installations 4 4 Utilities 4 5 Connection points for the compress...

Page 4: ...Operating instruction H002 0938 0940 Edition 01 2016 Subject to alterations 4...

Page 5: ...manufacturer M ssel Maschinenbau GmbH Reichelsweiherstra e 8 95615 Marktredwitz GERMANY 1 2 Identification of the device Product designation Heating press for melting splices Serial Type designation...

Page 6: ...Operating instruction H002 0938 0940 Edition 01 2016 Subject to alterations 6 1 4 Conformity...

Page 7: ...The device may only be used in proper technical condition as intended in a safety and hazard con scious manner and observing the operating instructions Observing the operating instructions and adherin...

Page 8: ...mpletion of the maintenance and repair work 2 5 Mobile devices In case of minor changes of place please even disconnect the device from any external power sup ply Properly reconnect to the mains prior...

Page 9: ...e beam Pressure hose Heating plate with edge cooling bar Plug in contact cable Bottom part Pressure beam Heating plate with edge cooling bar Plug in contact cable Eye bolts with nuts Pneumatical hold...

Page 10: ...Stepped Heating plates length mm 180 180 Length mm 440 440 Width mm 600 825 Height mm 320 320 Weight net kg 55 0 75 0 Voltage V 110 230 110 230 Capacity W 2x 1000 2x 1350 Heating up time up to 180 C...

Page 11: ...2 0938 0940 Edition 01 2016 Subject to alterations 11 3 4 Wiring diagram Valid for top and bottom part of plug in connection cables Voltage 230V 110V Valid for top and bottom part of fixed connection...

Page 12: ...oblems may occur for which we cannot be made liable Optional without control unit 7875126 Input inlet 230V 16A 2m 7875180 Input inlet US 110V 15A 2m 7870356 CWD 55 E cooling device 7871563 Digital mea...

Page 13: ...rom damage The filling of the pressure hose 0 5 bar is sufficient avoids any unintentional opening of the press during the transport Warning Make sure that the heating press is firmly locked in liftin...

Page 14: ...ols operating voltage The heating plates must have their own electricity supply according to the information on the type plate The connection cables are delivered partial in plug in form 4 4 Utilities...

Page 15: ...d and the hose is properly fitting Fill the pressure hose only by means of filling devices provided for this purpose this makes also pos sible the later emptying Air pressure pressure hose max 7 bar A...

Page 16: ...intended for The temperature must be measured always at the bore of the heating plate Other measuring points would falsify the reading Only gauged and operative measuring devices may be used Attention...

Page 17: ...etc 2 Place the pressure equalizing metal sheet on the bottom part of the press and cover them by silicone fabric No 1 3 The both belt ends must be centrically placed on the pressure equalizing metal...

Page 18: ...the top heating plate 13 Place the top pressure beam with pressure hose 5 3 Closing the heating press 1 Slightly tighten nut by hand 2 Only then fill the pressure hose with air maximum 7 bar Note The...

Page 19: ...ystem 2 Before heating connect the cooling hoses as shown in the following figure to the rapid couplings on the heating plates Note Only let in cooling water after the heating procedure has been compl...

Page 20: ...e belt pro vides information on the heating temperature and hold down time Make sure the heating plates are not heated above 200 C as this will destroy the in built melt fuse or the heating resistance...

Page 21: ...l is transferred to the temperature regulators The temperature controller indicate the target temperature and set point temperature of the heating plates The temperature controllers indicate the reach...

Page 22: ...cooling bars jut out For heating plates with cooling bars at the side in a non pressurised state the cooling bars should jut out 2 mm over the area to be heated Should the cooling bars jut out more th...

Page 23: ...on consisting of thread connection piece hexagon nut disc 2 pieces sealing for hose DN 75 90 7871053 on request Pneumatical hold down bar 1 set 1x normal 1x laterally reversed 787105321 787105321 Star...

Page 24: ...cluded from the guarantee HPD 400 P 180 HPD 600 P 180 Designation 7871393 7871395 Heating element 230V with temperature fuse 7871392 7871394 Heating element 110V with temperature fuse 7870615 7870616...

Page 25: ...ions 25 8 Disassembling and disposal The disassembling in individual components can only be effected by competent staff with a good knowledge of machine building Please sort out the device according t...

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