10
11. Set the Pony
®
Heated Probe Enclosure onto the probe housing, lining the enclosure up with the pipe line.
12. Mark the set screw and 4 bolt holes on the bottom of the enclosure.
13. Remove the enclosure from the probe house.
14. Place the yellow cover (provided) over the probe to keep dirt out of the housing.
15. Drill 4 holes into the bottom of the enclosure using a 3/8” drill bit.
16. Place the enclosure onto the housing, and using split washers, bolt the enclosure to the KT-Nut
™
with 1/4-20 bolts.
17. Once the enclosure is secured, determine the best place for the Heat Trace Bundle Tube to come into the Pony
®
Probe Enclosure. With a 1-1/2” conduit hole saw, drill a hole into the side of the enclosure making sure the lid will
be able to shut.
18. Screw in the Mustang
®
Heat Trace Tube Bundle seal 1.60 leaving about 5 feet. Mark the tubing bundle and strip
back the black coating and insulation. DO NOT CUT INTO HEAT TRACE. Carefully cut foil coating exposing tubing
and Heat Trace.
19. Slide the 2 legged Raychem TS1-SB2 boot over the tubing and Heat Trace. Heat shrink the boot to the bundle.
20. Pull the bundle through the 1.60 boot leaving 3/4”-1” exposed inside the Pony
®
Probe Enclosure. Heat shrink the
1.60 boot.
21. With a 1/2” drive ratchet, take the plug out of the seal. Loop the Heat Trace over to the seal and mark the Heat
Trace where it is in the center of the seal.
22. Tape the end of the wires on the Heat Trace and slide the gland with the screws over the Heat Trace followed by
the red grommet.
23. Carefully pull the wires through the seal into the enclosure leaving 1/2”-1” of white core inside the enclosure.
Remove the tape and insert the bus wires into the guide tubes of the CS-100 core sealer. MAKE SURE THE WIRES
ARE NOT CROSSED.
24. Using pin terminals, dead end the circuit into the terminal block provided.
25. NOTE: In the Pony enclosure with Heater Block, you must NOT terminate until you check for polarity and land bus
wires accordingly
The heater block is a self limiting heater.
See Mustang Heat Trace Termination Installation Guide.
1. Close the cover on the Pony Heated Probe Enclosure.
2. Allow a few minutes for the system temperature to stabilize.
3. Seal the seal fittings if the Pony Heated Probe Enclosure block heater is functioning as desired.
ADJUST THE TEMPERATURE SET POINT
HEAT TRACE TERMINATION
STARTUP PROCEDURE
