MyBinding SealerSales CBS-880I, Instruction Manual

Page 1: ...SealerSales CBS 880I Horizontal Continuous Band Sealer Right Feed Instruction Manual ...

Page 2: ...C Continuous Band Sealer Instruction Manual Distributed By Version 2 5 ...

Page 3: ...g or other electronic or mechanical methods without the prior written permission of the publisher except in the case of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law For permission requests write to the publi Sealer Sales Inc 8820 Baird Avenue Northridge Ca 91324 www sealersales com Printed in the United States of America ...

Page 4: ... equipment Please fill in the information below You will find the information on the machine identification plate You will need this information when ordering replacement parts or making technical inquiries No part of this manual may be duplicated reproduced stored in a retrieval system translated transcribed or transmitted in any form without the express prior written permission of Sealer Sales C...

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Page 6: ...of Contents Safety Instructions 1 Introduction 3 Operating your Band Sealer 7 Vertical Configuration Set up 13 Maintenance 18 Parts Diagram 20 Troubleshooting 34 Spare Parts List 36 Quality Control Testing 37 ...

Page 7: ...not to allow the power cord to drape into your work area Check that all parts are operating properly and perform the intended functions Check for all other conditions that may affect the operation Reduce risk of unintentional starting Make sure the power switch is in the OFF position before attaching to the power source Always disconnect sealer from power source before servicing changing accessori...

Page 8: ...r cause electrical shock Do not submerge the band sealer into water or liquid Do not operate band sealer in a corrosive or humid environment Always keep the machine clean lubricated and in good working condition Follow any maintenance and lubrication procedures outlined in this manual Make sure unit is disconnected from power source before cleaning NEVER use any accessories or parts from other man...

Page 9: ...0II typically seals small solid products ex powders grains coffee and liquids In addition sealing using the vertical configuration also works best with stand up pouches Features of the CBS 880 Band Sealer Your band sealer is equipped with a wide range of standard features and capabilities Simple to use minimal operator training Rust inhibiting stainless steel construction Unit feeds right to left ...

Page 10: ... sealing belts drive belts and conveyor simultaneously Specifications CBS 880I Horizontal CBS 880II Vertical Power 110V 60Hz Motor Power 50W Sealing Speed 0 472 inches minutes Sealing Width 8mm Optional 15mm width available Temperature Range 0 Conveyor Size Max Conveyor Load 6 6lbs Min Max Height of Bag Vertical Only N A 6 2 Character Size 3x4x9mm 18PT Embossing Optional Feature 1 line embossing 2...

Page 11: ...mbossing Roller 8 Housing 9 Circuit Breaker 10 Control Panel 11 Feed Opening 12 Fastening Knob 13 Worktable 14 Adjusting Knob for Conveyor Belt 15 Tightening Nut 16 Transverse Tightening Knob for Conveyor Table 17 Conveyor Support 18 Vertical Shaft 19 Gimbel Assembly 20 Umbrella Gear Shaft Figure 3 Horizontal Band Sealer with Stand Optional stand available for CBS 880 Please ask your distributor ...

Page 12: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 6 Getting to Know your Band Sealer ...

Page 13: ...t Diagram Figure 4 Electrical Circuit Diagram QF1 Breaker SB1 Switch Emergency Stop K1 Switch On Off K2 Switch Seal K3 Switch Fan MD DC Motor FAN Axial Flow Fan THC1 Temperature Controller ST1 Thermocouple HE1 Heating Element W1 Potentiometer AP1 Speed Regulating PCB ...

Page 14: ...rew on the drive shaft and insert the conveyor middle post found on the conveyor table to the drive shaft Be sure the groove on the conveyor middle post lines up along the screw on the drive shaft Move the conveyor belt as needed to allow the conveyor middle post to meet with the drive shaft Once the conveyor middle post is in place tighten the screw on the drive shaft to lock the conveyor middle ...

Page 15: ... for a few minutes This would apply if the machine has not been in operation for a long time The machine can sometimes be damp from storage or shipment and running at a low temperature will dry out any residual moisture 4 Adjust the conveyor position forwards or backwards Refer to Figure 8 for knob adjustments For vertical configuration only adjust the height of the band sealer appropriate for you...

Page 16: ...ature settings will vary based on bag material and thickness If you are unsure what temperature setting to use we recommend starting at a low temperature and gradually increase to a temperature that will seal your material The PV value red light is the actual temperature and the SV value green light is the desired temperature setting Figure 10 CBS 880 Temperature Controller a To set the temperatur...

Page 17: ...While the material is moving through the band sealer do not push or pull the material as this will cause irregular sealing 8 If the sealing belt is running off the guide wheels make adjustments to the screws that are found on the driven wheel seat Figure 11 Item 1 2 Figure 11 1 Driven Wheel Seat Adjusting Block 2 Driven Wheel Seat Adjusting Block 3 4 Adjusting Screws 5 Springs 9 To shut down turn ...

Page 18: ...g wheel plate and turn counter clockwise to loosen the print wheel plate Figure 12 Remove the embossing wheel plate as well as the o ring Figure 13 Figure 12 Figure 13 2 Carefully install your typesets in each of the three cavities Once all cavities are filled place the o ring and print wheel plate back in place Using the key carefully turn clockwise to lock wheel plate Make sure none of the types...

Page 19: ... speed the less exposure the material and therefore a higher temperature will be required to seal the material 2 Try a variety of different sealing temperatures and conveyor speeds to get the optimal seal for your material 3 Make adjustments to the pressing wheel with the pressure knob Figure 34 Item 7 to ensure a good quality seal as well as a clear and visible embossed image ...

Page 20: ...72 from your distributor Figure 16 CBS 880II Vertical CBS 880 Band Sealer for sealing liquids and stand up pouches 1 Detach the conveyor table by removing the two knobs under the conveyor table Slide the conveyor table off the conveyor support 2 Remove the drive shaft Figure 34 Item 17 and loosen the round nut Figure 34 Item 18 Figure 17 Remove the two knobs underneath the conveyor to slide the co...

Page 21: ...al configuration Figure 20 Assemble vertical stand as shown above 4 Remove the cover from the Umbrella Gear Figure 45 Item 4 Set aside for later Figure 21 Remove the cover from the umbrella gear by removing the four screws on the side of the gear Figure 22 Umbrella Gear without the cover 72c Umbrella Gear Base 72a 72d 72b L 72b R 72b L 72b R 72a 72a ...

Page 22: ... for later Figure 23 Remove the three screws and nuts on the umbrella gear Figure 24 Umbrella Gear without the screws 6 Insert the long drive shaft of the Umbrella Gear into the axis hole Take note of the alignment groove Figure 25 Insert umbrella gear into the axis hole Figure 26 Take note of the alignment grove in the axis hole ...

Page 23: ... lock the conveyor in place Figure 29 Insert the short drive shaft on the conveyor unto the groove of the umbrella gear Figure 30 Tighten screw and knob on both sides under the conveyor to lock conveyor in place 9 Position the band sealer in the upright position The height between the sealing bars and the conveyor table can be adjusted using the sealing height regulator In some cases the drive sha...

Page 24: ...nst each other Move the conveyor belt in order to align the groves Figure 32 Set the three screws back on the umbrella gear 11 Replace the cover on the Umbrella Gear 12 Final tuning a To adjust height use the sealing height regulator b To adjust conveyor table use knob under the conveyor table Figure 43 Item 14 ...

Page 25: ...nd replace the belts as necessary Both the sealing and drive belts are consumable items Replace sealing belts when there are burn marks or if the belts become hard and brittle Replace drive belts when the belts break or become badly cracked 2 To change out the belts make sure the machine is turned off 3 Remove the safety cover Figure 34 Item 6 4 Remove the two drive belts 5 To remove the sealing b...

Page 26: ...e and benzene chemicals 2 The turbocase should be oiled monthly with 50g 20 oil by a Remove the back cover b Locate the turbocase and unscrew the cap Replenish any depleted gear oil with 50g 20 oil 3 The motor brush Part BS 29A is designed to be used 2 500 hours continuously Replace carbon brush at regular intervals Figure 33 Turbocase cap Cap on turbocase ...

Page 27: ...To order spare parts please use diagram and part s below Figure 34 Spare Parts Diagram Overview Figure 36 Heating Cooling Blocks Figure 38 Gears Figure 40 Conveyor Table Figure 42 Motor Turbocase Figure 43 Sealer Body Figure 45 Umbrella Gear only in CBS 880II units ...

Page 28: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 22 ...

Page 29: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 23 Figure 34 Spare Parts Diagram Overview ...

Page 30: ... 7 1 7 BS 5 1 8 BS 5B 1 9 BS 5C 1 10 BS 5A 1 11 CBS 880 6B 2 12 CBS 880 6A 2 13 CBS 880 6A 2 14 CBS 880 4 1 15 CBS 880 3 1 15 CBS 880 3A 1 16 CBS 880 6 26 9 17 CBS 880 40 1 18 CBS 880 42 1 19 CBS 880 42 1 20 CBS 880 42a 1 21 CBS 880 6 2 22 CBS 880 6 27A 3 23 CBS 880 6 25 2 24 CBS 880 2 31 1 25 CBS 880 2 1 26 CBS 880 2 33 1 27 CBS 880 26 2 428X6X4 40 28 CBS 880 10 2 770X15X0 2 29 CBS 880 12 2 30 CB...

Page 31: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 25 Figure 36 Heating Cooling Blocks ...

Page 32: ...n Comments 1 BS 9I 2 2 CBS 880 9 2 1 3 BS 9J 2 4 CBS 880 21 19 1 5 BS 9D 4 6 BS 9F 4 7 CBS 880 9A 1 8 BS 9B 2 9 CBS 880 9A 1 10 CBS 880 9 10 4 11 CBS 880 9 11 1 12 CBS 880 21 23 1 13 CBS 880 21 24 1 14 CBS 880 8 1 15 CBS 880 21 2 16 CBS 880 21 2 17 CBS 880 8 1 CBS 880 21uppercomplete CBS 880 21lowercomplete ...

Page 33: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 27 Figure 38 Gears ...

Page 34: ...N M A N U A L 28 Figure 39 Gears Item Quantity Description Comments 1 CBS 880 42a 1 2 CBS 880 40 1 3 BS 35A 1 4 BS 35A 1 5 1 6 BS 35A 1 7 BS 33B 1 8 BS 35A 1 9 BS 35A 1 10 BS 35A 1 11 BS 35A 1 12b BS 35B 1 12c BS 35C 2 13 CBS 880 32 1 ...

Page 35: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 29 Figure 40 Conveyor Table ...

Page 36: ...BS 16 2 3 BS 16 2 4 BS 16 2 5 CBS 880 41 3 6 CBS 880 36 2 7 CBS 880 36 1 8 CBS 880 36 1 9 2 10 CBS 880 15 worktable 1 11 CBS 880 18 2 12 knob 2 13 CBS 880 20 1 14 CBS 880 41 1 15 CBS 880 41 1 16 CBS 880 41a 2 17 CBS 880 41 17 1 18 CBS 880 41 18 1 19 CBS 880 37 2 20 CBS 880 37 2 21 CBS 880 37 1 22 CBS 880 37 2 23 CBS 880 38 1 ...

Page 37: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 31 Figure 42 Motor Turbocase Item Description Quantity Comments 1 CBS 880 29 1 BS 29A 2 2 CBS 880 30 1 3 BS 35B 1 4 CBS 880 12 4 1 ...

Page 38: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 32 ...

Page 39: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 33 Figure 43 Sealer Body ...

Page 40: ... 88 1 2 2 CBS 880 88 1 4 3 1 BS 25 1 3 2 BS 25A 1 4 BS 22A 1 5 BS 22 3 6 TMC XMTE 1000 2 1 TMC XMTE 1000 2 O 7 CBS 880 83 1 8 BS 14 9 BS 27 1 10 CBS 880 88 housing 1 11 BS 52A 1 12 BS 45A 1 13 CBS 880 18 2 14 CBS 880 18 2 15 CBS 880 68 foot 2 16 BS 67B 2 17 CBS 880 68B rail 1 18 CBS 880 88 18 1 19 R JQX 13F relay 1 ...

Page 41: ...rella Gear only in CBS 880II units Item Description Quantity Comments 1 CBS 880 72c 1 2 CBS 880 72c 1 3 CBS 880 72c 1 4 CBS 880 72c 1 5 CBS 880 72c 1 6 CBS 880 72c 1 7 CBS 880 72c 1 8 CBS 880 72c 1 9 CBS 880 72c 1 10 CBS 880 72c 1 11 CBS 880 72c 1 12 CBS 880 72c 1 ...

Page 42: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 36 Troubleshooting Problem Solution blocks BS 16 CBS 880 41 Replace ...

Page 43: ...C B S 8 8 0 I N S T R U C T I O N M A N U A L 37 Problem Solution abnormal replaced ...

Page 44: ...parts Please note that spare parts included with your band sealer are subject to change without notice Power Cord Part PWC CBS PTFE Sealing Belts Part CBS 880 10 Drive Belts Part CBS 880 26 Speed Adjusting PC Board Part BS 52A Optional Typeset Box which includes numbers 0 9 Letters EXD embossing wheel and key wrench ...

Page 45: ...e in proper working order ex wheels belts knobs etc CBS 880 only Attach the conveyor to the body via the drive shaft Part 40 Detach after testing Turn on machine start seal fan printer Check all knobs to make sure they start and end in the correct position Make adjustments as necessary if there is any unusual noise Noise should be under 80db Check fan There should be air coming out of the cooling ...

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