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Digipunch Operator’s Training Manual Issue 3 

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15. Die & Machine Maintenance

Unplug the machine before going forward with maintenance! 

The following items should be maintained every six months or when a 
message is displayed on the status screen “Call Dealer for Service”, “Lubricate 
Die” or “Sharpen Die” whichever comes first. Always clean the paper dust off 
of the items to be lubricated before proceeding. 

a.

Die lubrication:

  A message will appear after 100,000 sheets on a

specific die to let you know it is time to maintain the die.  Using 
lightweight machine oil, lubricate the die by running oil on the white
felt strip located next to the row of punch pins. Press the clear message button located in the status
screen to clear this message. (Dies may have to be lubricated more often depending on the material
being punched).

b.

Die sharpening:

 A message will appear after 5 million sheets on a specific die to let you know it is time

to sharpen the die.  Please call your dealer for more information on how to have your die sharpened.
(Dies may have to be sharpened more often depending on material being punched)

c.

Machine maintenance

:

1. Lubricate the following items with white lithium grease or equivalent: Linear bearings, cams and cam

followers.

2. Lubricate the following items with lightweight machine oil: All three lead screws for format change

guides, pivot points and bronze bushings.

3. Open the electrical cabinet door and vacuum the paper dust in the electrical cabinet, the tops of the

electrical components, and inside the machine.

4. Clean off the paper dust from all of the sensors and reflectors.
5. Make note of total cycle count located in maintenance screen. It is useful to know your service intervals.

User; Password (call dealer for password)

Figure 22

MyBinding.com

5500 NE Moore Court 

Hillsboro, OR 97124 

Toll Free: 1-800-944-4573 

Local: 503-640-5920

Summary of Contents for Sterling Digipunch

Page 1: ...Sterling Digipunch High Speed Automatic Punch Instruction Manual...

Page 2: ...ch Operator s Training Manual Issue 3 1 P a g e Sterling Digipunch Operator s Training Manual Issue 3 May 2016 MyBinding com 5500 NE Moore Court Hillsboro OR 97124 Toll Free 1 800 944 4573 Local 503 6...

Page 3: ...een 6 a Format 6 c Custom Sizes 6 d Die Type 7 8 Loading Paper 7 a In feed Table Up Down Buttons 7 b Exit Table Up Down Buttons 7 c Rear Cover Exit Guide 8 9 Paper Separator for Cover Material 8 10 St...

Page 4: ...Required Two allen keys provided with machine 1 Important Safety Notice Make sure you read this section very carefully Learn to recognize this Safety Alert Symbol The Digipunch has been designed to pr...

Page 5: ...ndle through the hole and into the nut located inside the channel Do not over tighten See figure 1 Plug one end of power cord into machine socket located on the lower cabinet next to the main On Off i...

Page 6: ...an even amount of holes and the notch furthest away for an odd amount of holes If the holes are not centered within the sheet please refer to the troubleshooting section of this manual See figure 4 5...

Page 7: ...he portrait side of the sheet the short side See figure 9 10 c Custom Sizes The custom size screen gives the operator the ability to choose any format from 12 x 14 down to 5 1 2 x 5 1 2 in small incre...

Page 8: ...u choose the correct format before loading paper Lower the in feed table by pressing the Load Paper button located on the auto screen Load the paper on the table between both lateral pile guides Make...

Page 9: ...p to 15 times before taking the first lift of paper only then will the punching process begin To stop the punching process press the Punch In feed Stop button The paper in process will finish punching...

Page 10: ...moved up or down using the two buttons located on the Setup Screen 11 Waste Removal When the paper waste tray is full a message will appear Paper Waste Tray Full letting the operator know it is time...

Page 11: ...possible when using the small format option Tabs Tabs must have a minimum indent to allow for stacking at the in feed table Covers 160lb Index max Covers must be the same size of the body of the book...

Page 12: ...y into die notch Top Cover Open Close the top cover Die Cover Open Close the die cover Die Not Installed Properly Make sure die is in position Paper Jam Die Area Go to setup screen and press the Paper...

Page 13: ...Die sharpening A message will appear after 5 million sheets on a specific die to let you know it is time to sharpen the die Please call your dealer for more information on how to have your die sharpe...

Page 14: ...e 3 Die interlock not engaged 1 Make sure there is full travel with the guard cover interlocks 2 Check die installation 3 Make sure the die locking lever is not sticking on side frame Machine stops pu...

Page 15: ...on pressed but die was not removed 1 Check size chosen on setup screen 2 Go to clear jam screen and repeat clear jam Open cover and then close to reset to chosen size 3 Open any cover and close to res...

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