Mychef iSENSOR FSLB1 G2 Series, Installation, Operation And Maintenance Manual

Page 1: ...iSENSOR INSTALLATION OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...mal hazard 6 3 4 Hazard arising from the use of gas 6 This machine is not designed for the use of Oxygen O2 or other flammable gases 6 4 INSTALLATION 6 5 CONTROL PANEL 7 6 CALIBRATION 8 6 1 Self Calibration system SCS 8 7 OPERATION 9 7 1 Powering and switching on the machine 9 7 2 Inert gas injection 10 7 3 Operating modes 10 7 3 1 Automatic mode 10 7 3 2 Manual mode 11 7 3 3 Autoclean 13 7 4 Pack...

Page 3: ...22 10 3 Other maintenance operations 23 10 4 Owner s liability 23 11 SPECIFICATIONS 24 11 1 General wiring diagram iSensor Tabletop SMALL MEDIUM Y LARGE 25 11 1 2 General wiring diagram iSensor Floor standing SMALL MEDIUM Y LARGE 26 11 2 Pneumatic diagram 27 ...

Page 4: ...e the chamber which increases the vacuum speed and regulates the working height Controlled visualization of all process steps Vacuum control by sensor Auto calibration system Vacuum plus vacuum to force air out of porous products Intelligent mode for packaging liquids and porous products iVac AUTO CLEAN OIL process self cleaning oil system Standard external vacuum for all tabletop models Double se...

Page 5: ... 40 43 45 Voltage 230 1 50 60Hz Power kW 0 25 0 30 0 55 0 75 0 75 Lubricant Synthetic food grade oil SAE 10 VSL 32 iSensor models for tabletop without inert gas REFERENCE TTSB06E2 TTMB10E2 TTMB16E2 TTMB20E2 TTLB21E2 TTLB22E2 External dimensions mm 388x491x382 475x561x454 620x571x469 Internal dimensions mm 328x385x162 412x453x200 560x465x210 Pump capacity m3 h 6 10 16 20 20 Machine cycle S 38 40 28...

Page 6: ...30V 3L 50 Hz Power kW 0 75 1 125 1 125 1 5 1 5 2 25 Lubricant SAE 10 VSL 32 SAE 30 VSL100 iSensor floor standing models without inert gas REFERENCE FSSB2 G2 FSSB4 G2 FSMB4 G2 FSMB6 G2 FSLB6 G2 FSLB1 G2 External dimensions mm 853x537x1032 930x607x1046 1136x707x1050 Vacuum chamber dimensions mm 700x430x180 800X500X200 1000x600x200 Dimensions with packaging mm 925x665x1300 1002x735x1314 1208x835x1318...

Page 7: ...xygen O2 or other flammable gases 4 INSTALLATION Once the equipment has been received the packaging will be carefully removed by checking with the label located on the back left that it is the requested equipment Once the equipment has been checked read this Installation use and maintenance manual taking into account the following precautions a Personnel responsible for installation must be qualif...

Page 8: ... mode 8 Error Icon Error indicator shows that the central numerical display shows an error value 9 of vacuum Icon indicating that the central numeric display shows a value in 10 Seconds Icon Icon indicating that the central numeric display shows a value in seconds 11 Minute Icon Icon indicating that the central numeric display shows a value in minutes C 12 States Labels of the 5 operating cycle st...

Page 9: ...based on the following physical changes Automatic adaptation to temperature variations Automatic adaptation to climatic variations Automatic adaptation to height variations Automatic adaptation to changes in oil properties The machine is capable of detecting both increases and decreases in the differential pressure of the atmosphere recalibrating accordingly Greater accuracy in vacuum measurement ...

Page 10: ...end of the digits with an H For example if the pump motor has been running for 20991 hours the display will show 2 0 9 9 9 1 H looped Figure 2 Display of vacuum pump operating hours By pressing the push button while the number of pump operating hours is displayed the filler will go on to show the number of complete vacuum cycles it has completed The value will be displayed using the same method ch...

Page 11: ... BE SECURELY FASTENED THE GAS OUTPUT PRESSURE OF THE PUMP SHOULD NOT EXCEED 1 bar BECAUSE A HIGHER PRESSURE MAY DAMAGE THE COMPENENTS OF THE PACKAGING MACHINE ONCE THE LAST GAS OPERATION HAS BEEN MADE CLOSE THE STOPCOCK OF THE GAS TANKS TO CONNECT THE GAS INPUT TO THE PACKAGING MACHINE A FLEXIBLE 10mm ØINTERIOR TUBE THAT SUPPORTS PRESSURE AND SECURES THE CONNECTOR WITH A METALLIC FLANGE WILL BE NE...

Page 12: ... the encoder This mode is organized in 10 packaging programs from 0 to 9 These allow you to configure packaging parameters for a specific purpose such as making marinades or vacuuming products with bones or pieces that may damage the bag The programs allow you to save these parameters and load them quickly every time you want to pack with the same characteristics These values do not have to be edi...

Page 13: ...ical contact on the sealing bars and must be adjusted to each type of bag In order to know the ideal time it is recommended to consult with the bag supplier As in the selection of the vacuum percentage selecting the Int value delegates control of the sealing time to the iSeal algorithm that will regulate this time automatically The icon that identifies it is the SEALING icon Atmospheric pressure r...

Page 14: ...ish due to water condensation this can be removed with this mode This process helps the water in the oil to evaporate due to temperature These water particles can cause rust particles to appear in internal pump components Every 200 vacuum cycles the vacuum packer will alert the user to perform a self cleaning process This will happen when the machine is connected or switched on If the lid is close...

Page 15: ...ay increases progressively up to 5 0 seconds The last phase is the recovery of atmospheric pressure AIR The display will show the percentage of vacuum in the chamber decreasing During this phase the selected type of atmospheric recovery will also illuminate SOFT or FAST The active process is signalled by the associated indicator light Once the process is complete the indicator will turn off If rep...

Page 16: ... time is 2 minutes E03 Fault in the vacuum sensor minimum Check the connection tube to the vacuum sensor for leaks or poor connection If you think everything is OK call the service department indicating the error code and the value of the central display just before the error E04 Fault in the vacuum sensor maximum Check the connection tube to the vacuum sensor for leaks or poor connection If you t...

Page 17: ...result in loss of warranty on the lid 9 2 Oil vacuum pump Carry out periodic oil level checks possibly complete if necessary respecting the maximum and minimum levels Use the type of oil recommended by the manufacturer of the vacuum pump depending on the model An oil in good condition must have a transparent colour If it becomes white this means that it has acquired water due to condensation of th...

Page 18: ...ition Semi annually or every 500 hours of operation Change oil in the vacuum pump Every 1000 operating hours Change oil filter Annually Check for leaks in the vacuum circuit Table 3 Maintenance schedule It is recommended that maintenance work be carried out by a qualified person or by your dealer or service technician 10 1 Check the oil level The rear cover does not need to be removed to check the...

Page 19: ...fore disassembling any components make sure that the equipment is disconnected from the mains supply and the inert gas connection 10 2 1 Table top models Step 1 Unscrew the two rear screws Unscrew with the aid of the Allen key 3 the two screws on the back of the sides Do not disassemble the two front screws the bowl pivots on them Once these two have been removed loosen the central screw on the ba...

Page 20: ...Step 2 Opening of the hinged system Like the hood of a car lift the rear of the packer until it stops Illustration 4 Hinged opening system Illustration 3 Rear screws Rear lateral part Rear part Only loosen ...

Page 21: ...ntainer under the hole so that the oil drains into it and does not contaminate the floor of the packer Illustration 6 Oil drain When all the oil has come out put the cap back on Step 4 Open the oil filler cap With the help of the universal wrench we open the oil filler cap and helping us from a funnel we pour the oil to the maximum of the packaging machine ...

Page 22: ...w oil The oil level must be between the MIN and MAX limits indicated by the sight glass on the pump Step 5 We close the filler oil cap With the help of the universal wrench we close the oil filler cap and proceed to reverse process to leave the machine operational ...

Page 23: ... Illustration 9 Once the emptying plug has been located proceed as in step 3 of section 10 2 1 Step 4 Open the oil filler cap For models with 20 m3 h and 40 m3 h pumps the fill plug is located at the top of the pump while for 63 m3 h and 100 m3 h models the plug is on the right side just above the oil sight glass Now with the help of a funnel we fill the pump until the oil level is between the MAX...

Page 24: ...Other maintenance operations Other maintenance operations such as changing the oil filter must be carried out by qualified technicians or by your dealer or service personnel 10 4 Owner s liability IT IS THE RESPONSIBILITY OF THE OWNER TO PERFORM REGULAR MAINTENANCE IT MUST BE POSSIBLE TO CHECK THAT THE MAINTENANCE HAS BEEN CARRIED OUT If the vacuum packing machine is subjected to harsh conditions ...

Page 25: ...ds UNE EN 60335 1 UNE EN 60335 2 64 EN 12100 1 EN 12100 2 And it complies with the low voltage 2006 95 CE electromagnetic compatibility 2004 108 EC and machinery 2006 42 EC directives It is forbidden to damage remove modify cover or alter the type identification plate of the equipment and must always remain visible The alteration or removal of the same may result in loss of warranty DISTFORM SL SP...

Page 26: ...25 11 1 General wiring diagram iSensor tabletop SMALL MEDIUM Y LARGE ...

Page 27: ...26 11 1 2 General Standard wiring diagram iSensor floor standing SMALL MEDIUM Y LARGE ...

Page 28: ...27 2 1 2 1 2 1 VACUUM PACKAGE M GAS IN Gas models only ATMOSPHERE IN CYLINDERS 11 2 Pneumatic diagram ...