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2202B0JE-DA-J-N_2012.01. 

Table of Contents 

Screw Compressor J-series 

 

 

xiii

 

5.3.2 Replacement 

Interval 

for Refrigerant Oil ........................................................ 5-17 

5.4  Disassembly and Assembly of the Compressor..................................... 5-18 

5.4.1 Preparation 

for 

Disassembly .......................................................................... 5-18 

5.4.2 Common 

Work Items ...................................................................................... 5-20 

5.4.3 Vi 

Position Sensor .......................................................................................... 5-22 

5.4.3.1 Precautions 

for Removal ........................................................................... 5-23 

5.4.3.2 Precautions 

for Installation ........................................................................ 5-23 

5.4.4 Seal 

Cover ...................................................................................................... 5-24 

5.4.4.1 Precautions 

for Removal ........................................................................... 5-26 

5.4.4.2 Precautions 

for Installation ........................................................................ 5-26 

5.4.5 Bearing 

Cover................................................................................................. 5-28

 

5.4.5.1 Precautions 

for Removal ........................................................................... 5-29 

5.4.5.2 Precautions 

for Installation ........................................................................ 5-30 

5.4.6 Unloader 

Indicator/Capacity Control Solenoid Valve ..................................... 5-32 

5.4.6.1 Precautions 

for Removal ........................................................................... 5-34 

5.4.6.2 Precautions 

for Installation ........................................................................ 5-34

 

5.4.7 Unloader 

Cover............................................................................................... 5-35 

5.4.7.1 Precautions 

for Removal ........................................................................... 5-37 

5.4.7.2 Precautions 

for Installation ........................................................................ 5-38 

5.4.8 Unloader 

Cylinder ........................................................................................... 5-40 

5.4.8.1 Precautions 

for Removal ........................................................................... 5-41 

5.4.8.2 Precautions 

for Installation ........................................................................ 5-41 

5.4.9 Vi 

Cylinder ...................................................................................................... 5-43 

5.4.9.1 Precautions 

for Removal ........................................................................... 5-45 

5.4.9.2 Precautions 

for Installation ........................................................................ 5-45 

5.4.10 Balance 

Piston Cover ..................................................................................... 5-46 

5.4.10.1 Precautions for Removal ........................................................................... 5-46 
5.4.10.2 Precautions for Installation ........................................................................ 5-47 

5.4.11 Suction Cover ................................................................................................. 5-48 

5.4.11.1  Preparation for Suction Adapter Removal ................................................. 5-50 
5.4.11.2 Precautions for Removal ........................................................................... 5-50 
5.4.11.3 Precautions for Installation ........................................................................ 5-50 

5.4.12 Bearing Head.................................................................................................. 5-52

 

5.4.12.1 Precautions for Removal ........................................................................... 5-53 
5.4.12.2 Precautions for Installation ........................................................................ 5-54 

5.4.13 

Separation of Suction Cover and Main Rotor Casing..................................... 5-56

 

5.4.13.1 Precautions for Removal ........................................................................... 5-57 
5.4.13.2 Precautions for Installation ........................................................................ 5-57 

5.4.14 Suction Cover ................................................................................................. 5-58 

5.4.14.1 Precautions for Removal ........................................................................... 5-58 
5.4.14.2 Precautions for Installation ........................................................................ 5-59 

5.4.15 Rotor ............................................................................................................... 5-60 

5.4.15.1 Precautions for Removal ........................................................................... 5-61 
5.4.15.2 Precautions for Installation ........................................................................ 5-62 

5.4.16 Separation 

from Bearing Head ....................................................................... 5-64 

5.4.16.1 Precautions for Removal ........................................................................... 5-64 
5.4.16.2 Lifting of Bearing Head .............................................................................. 5-64 
5.4.16.3  Lifting of Main Rotor Casing ...................................................................... 5-65 

Summary of Contents for 170JL-V

Page 1: ...V 170JL V 220JS V 220JM V 220JL V 280JS V 280JM V 280JL V CAUTION Before operating maintaining or inspecting this product read the manual thoroughly and fully understand the contents Keep the operatio...

Page 2: ......

Page 3: ...ted as this product This operation manual hereinafter indicated as this manual describes safety information operational and maintenance procedures in detail for safe and effective use of this product...

Page 4: ...ster or other accidental forces such as fire thunderbolt windstorm intense rainfall flood tidal wave earthquake land subsidence e t c Malfunction or damage caused by misusage described below Malfuncti...

Page 5: ...qualified personnel educated about the fundamentals of the product and trained about hazards involved and measures to avoid danger Do not allow any person other than those educated on the fundamental...

Page 6: ...ual and how to read the manual Warranty and Disclaimer Describes clauses and coverage of warranty Exemption of warranty clauses is described as disclaimer Important Information Describes important inf...

Page 7: ...Hakata ku Fukuoka shi Fukuoka pref 810 0802 TEL 81 92 262 0016 FAX 81 92 262 0115 2 Factories in Japan Description Location Telephone and facsimile No Moriya Factory 2000 Tatsuzawa Moriya shi Ibaraki...

Page 8: ...830 0392 FAX 34 91 830 0397 MAYEKAWA EUROPE S A SUCCURSALE FRANCAISE 9 RUE MICHAEL FARADAY 78180 MONTIGNY LE BRETONNEUX FARNCE TEL 33 1 30 58 26 00 FAX 33 1 30 58 19 37 MAYEKAWA MFG CO LTD MOSCOW LIA...

Page 9: ...SHIN JANN ROAD CHIEN CHEN DIST KAOHSIUNG TAIWAN 80672 REP OF CHINA TEL 886 7 812 7709 FAX 886 7 812 9019 MAYEKAWA TAIWAN CO LTD TAIPEI BRANCH 8F NO 421 SUNG SHAN ROAD TAIPEI TAIWAN 11083 REP OF CHINA...

Page 10: ...A CHILE S A C el CONCEPCION OFFICE ANIBAL PINTO No 215 OFICINA 403 CONCEPCION CHILE TEL 56 41 223547 FAX 56 41 212443 MAYEKAWA CHILE S A C el PUERTO MONTT OFFICE BERNARDINO 1057 MODULO 6 PARQUE INDUST...

Page 11: ...FAX 58 243 269 3952 MYCOM VENEZUELA SALES SERVICE C A BARCELONA OFFICE Av MUNICIPAL DE PTO LA CRUZ EDIF LOCAL NRO 57 PLANTA ALTA MUNICIPIO SOTILLO PUERTO LA CRUZ VENEZUELA TEL 58 261 765 1059 MYCOM V...

Page 12: ...ies Operation Manual Document No 2202B0JE DA J N First edition issue date 2009 10 01 Revision No Issuance Date Contents of revisions modified clause page and details Created approved by 17J0001 2010 0...

Page 13: ...1 4 1 Emergency Stop Button 1 9 1 4 2 Breakers of Motor Main Power and Control Power Use of Lockout Tagout Devices 1 9 1 4 3 Compressor Protection Devices 1 10 1 5 Example of Material Safety Data Shee...

Page 14: ...to Installation 3 9 4 Compressor and Package Operation 4 1 Adjustment before Test Operation 4 1 4 1 1 Adjustment of Unloader Slide Valve and Variable Vi Valve 4 1 4 2 Refrigerant Oil Lubricant 4 2 4...

Page 15: ...s for Removal 5 41 5 4 8 2 Precautions for Installation 5 41 5 4 9 Vi Cylinder 5 43 5 4 9 1 Precautions for Removal 5 45 5 4 9 2 Precautions for Installation 5 45 5 4 10 Balance Piston Cover 5 46 5 4...

Page 16: ...Inspection for Runout Male Rotor Shaft 5 74 5 4 22 Inspection for Runout of Seal Cover Mount Face Bearing Cover 5 75 6 Troubleshooting 6 1 Troubleshooting 6 1 7 Related Documents 7 1 Development View...

Page 17: ...1 1 2 Do s on Maintenance When performing work with at least two or more persons thoroughly confirm the work procedure and clearly understand each others work before commencement Always turn OFF and l...

Page 18: ...neckties or jewelry that can get entangled in the moving or rotating parts A helmet is recommended to protect your head and hair Do not have anything in your pocket to prevent objects from falling in...

Page 19: ...any safety device by short circuiting or bypassing without any permission Do not leave the compressor unsafe and unattended by removing the safety cover or some other safety measures Do not touch cle...

Page 20: ...ates a potential hazardous situation which if not avoided could result in serious injury or death Indicates a potential hazardous situation which if not avoided may result in minor or moderate injury...

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