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2202B0JE-DA-J-N_2012.01. 

1 Safety 

Screw Compressor J-series 

1.1 Observation/Prevention

 

1-1

 

1 Safety 

1.1 Observation/Prevention 

1.1.1  Observance (Do's) 

1.1.1.1  Do's on Operation 

 

Always use the specified controller (CP4) designed for this product. 

 

This controller protects the compressor utilizing sensor output values. 

 

Make sure that all necessary safety devices are installed and the control values for machine protection 
are set correctly. 

 

Regularly inspect the safety devices and the controller's protective functions. Ensure that they operate 
properly. 

 

If the safety devices and the controller's protective functions do not work properly or the machine 
operates abnormally, stop operation immediately and report the incident to your supervisor. Do not 
restart the machine until the supervisor determines the machine safety and provides proper instructions 
for restart. 

 

If the machine stops due to unknown reasons, immediately inform your supervisor. Do not restart the 
machine until the supervisor determines the machine safety and provides the proper instructions for 
restart. 

 

Some types of refrigerants generate bad smell or toxic gases and cause oxygen deficiency. Make sure to 
ventilate the working area. 

 

Some refrigerants and refrigerant oils may be corrosive, decomposable, or toxic. Make sure to obtain 
the Material Safety Data Sheets (MSDS) of the refrigerants and refrigerant oils and follow their 
instructions. 

 

When stopping the compressor for a long time, turn "OFF" the main motor, heater, and control power. 
Close the suction and discharge side shut-off valves.   

1.1.1.2  Do's on Maintenance 

 

When performing work with at least two or more persons, thoroughly confirm the work procedure and 
clearly understand each others work before commencement. 

 

Always turn OFF and lockout /tagout the main motor, control and other devices before troubleshooting, 
setup, cleaning, maintenance, or inspection of the compressor. Also, make sure that those powers are 
NOT turned on accidentally during work. 

 

Always confirm that the pressure inside the package (refrigerating/cold storage/ air conditioning) is 
atmospheric before troubleshooting, setup, cleaning, maintenance or inspection of the compressor. 

 

Before troubleshooting, setup, cleaning, servicing or inspection of the compressor, apply lockout/tagout 
or other equivalent measures to the liquid supply stop valves and valves in the upstream and 
downstream of any opening so that the valves do not open accidentally during the work. 

 

Some types of refrigerants generate bad smell or toxic gases and cause oxygen deficiency. Make sure to 
ventilate the air during work. 

 

Some refrigerants and refrigerant oils may be corrosive, decomposable, or toxic. Make sure to obtain 
the Material Safety Data Sheets (MSDS) of the refrigerants and refrigerant oils and follow their 
instructions. 

 

After working on the machine, always store the tools used at the specified places and make sure that no 
tools are left in or around the machine. 

1.1.1.3  Do's on Lockout/Tagout after Shutting off the Power 

 

Prepare lockout/tagout devices for the main breakers of the main motor and control power. 

 

By applying lockout/tagout after shutting off the power, you can prevent any other personnel from 
activating the machine (power) inadvertently and protect safety of the personnel working inside the 
power supply equipment and the package. 

Summary of Contents for 170JL-V

Page 1: ...V 170JL V 220JS V 220JM V 220JL V 280JS V 280JM V 280JL V CAUTION Before operating maintaining or inspecting this product read the manual thoroughly and fully understand the contents Keep the operatio...

Page 2: ......

Page 3: ...ted as this product This operation manual hereinafter indicated as this manual describes safety information operational and maintenance procedures in detail for safe and effective use of this product...

Page 4: ...ster or other accidental forces such as fire thunderbolt windstorm intense rainfall flood tidal wave earthquake land subsidence e t c Malfunction or damage caused by misusage described below Malfuncti...

Page 5: ...qualified personnel educated about the fundamentals of the product and trained about hazards involved and measures to avoid danger Do not allow any person other than those educated on the fundamental...

Page 6: ...ual and how to read the manual Warranty and Disclaimer Describes clauses and coverage of warranty Exemption of warranty clauses is described as disclaimer Important Information Describes important inf...

Page 7: ...Hakata ku Fukuoka shi Fukuoka pref 810 0802 TEL 81 92 262 0016 FAX 81 92 262 0115 2 Factories in Japan Description Location Telephone and facsimile No Moriya Factory 2000 Tatsuzawa Moriya shi Ibaraki...

Page 8: ...830 0392 FAX 34 91 830 0397 MAYEKAWA EUROPE S A SUCCURSALE FRANCAISE 9 RUE MICHAEL FARADAY 78180 MONTIGNY LE BRETONNEUX FARNCE TEL 33 1 30 58 26 00 FAX 33 1 30 58 19 37 MAYEKAWA MFG CO LTD MOSCOW LIA...

Page 9: ...SHIN JANN ROAD CHIEN CHEN DIST KAOHSIUNG TAIWAN 80672 REP OF CHINA TEL 886 7 812 7709 FAX 886 7 812 9019 MAYEKAWA TAIWAN CO LTD TAIPEI BRANCH 8F NO 421 SUNG SHAN ROAD TAIPEI TAIWAN 11083 REP OF CHINA...

Page 10: ...A CHILE S A C el CONCEPCION OFFICE ANIBAL PINTO No 215 OFICINA 403 CONCEPCION CHILE TEL 56 41 223547 FAX 56 41 212443 MAYEKAWA CHILE S A C el PUERTO MONTT OFFICE BERNARDINO 1057 MODULO 6 PARQUE INDUST...

Page 11: ...FAX 58 243 269 3952 MYCOM VENEZUELA SALES SERVICE C A BARCELONA OFFICE Av MUNICIPAL DE PTO LA CRUZ EDIF LOCAL NRO 57 PLANTA ALTA MUNICIPIO SOTILLO PUERTO LA CRUZ VENEZUELA TEL 58 261 765 1059 MYCOM V...

Page 12: ...ies Operation Manual Document No 2202B0JE DA J N First edition issue date 2009 10 01 Revision No Issuance Date Contents of revisions modified clause page and details Created approved by 17J0001 2010 0...

Page 13: ...1 4 1 Emergency Stop Button 1 9 1 4 2 Breakers of Motor Main Power and Control Power Use of Lockout Tagout Devices 1 9 1 4 3 Compressor Protection Devices 1 10 1 5 Example of Material Safety Data Shee...

Page 14: ...to Installation 3 9 4 Compressor and Package Operation 4 1 Adjustment before Test Operation 4 1 4 1 1 Adjustment of Unloader Slide Valve and Variable Vi Valve 4 1 4 2 Refrigerant Oil Lubricant 4 2 4...

Page 15: ...s for Removal 5 41 5 4 8 2 Precautions for Installation 5 41 5 4 9 Vi Cylinder 5 43 5 4 9 1 Precautions for Removal 5 45 5 4 9 2 Precautions for Installation 5 45 5 4 10 Balance Piston Cover 5 46 5 4...

Page 16: ...Inspection for Runout Male Rotor Shaft 5 74 5 4 22 Inspection for Runout of Seal Cover Mount Face Bearing Cover 5 75 6 Troubleshooting 6 1 Troubleshooting 6 1 7 Related Documents 7 1 Development View...

Page 17: ...1 1 2 Do s on Maintenance When performing work with at least two or more persons thoroughly confirm the work procedure and clearly understand each others work before commencement Always turn OFF and l...

Page 18: ...neckties or jewelry that can get entangled in the moving or rotating parts A helmet is recommended to protect your head and hair Do not have anything in your pocket to prevent objects from falling in...

Page 19: ...any safety device by short circuiting or bypassing without any permission Do not leave the compressor unsafe and unattended by removing the safety cover or some other safety measures Do not touch cle...

Page 20: ...ates a potential hazardous situation which if not avoided could result in serious injury or death Indicates a potential hazardous situation which if not avoided may result in minor or moderate injury...

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