mycom 4032**C Series Instruction Manual Download

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2201Q4JE-MY-C9-N_2018.01.

Table of Contents

Compound 2-stage Screw Compressor 4032**C

vii

Chapter 5 Maintenance and Inspection

5.1 Precautions for Maintenance and Inspection ............................................ 5-1

5.2 Maintenance and Inspection List................................................................ 5-3

5.2.1 Daily Management ............................................................................................... 5-3

5.2.2 Periodic Inspection .............................................................................................. 5-5

5.2.3 Guidelines for the Timing of Compressor Overhaul ............................................ 5-6

5.3 Compressor Disassembly Preparation ...................................................... 5-7

5.3.1 Disassembly Tools and Workplace ..................................................................... 5-7

5.3.2 Replacement Parts .............................................................................................. 5-7

5.3.3 Refrigerant Gas Recovery ................................................................................. 5-10

5.3.4 Removal of Connections to the Package Unit ................................................... 5-11

5.3.5 Removal and Lifting the Compressor ................................................................ 5-12

5.4 Disassembly and Inspection ..................................................................... 5-13

5.4.1 Unloader Indicator ............................................................................................. 5-14

5.4.1.1 Disassembly .............................................................................................. 5-15
5.4.1.2 Inspection .................................................................................................. 5-15

5.4.2 Unloader Cover .................................................................................................. 5-16

5.4.2.1 Disassembly .............................................................................................. 5-16
5.4.2.2 Inspection .................................................................................................. 5-17

5.4.3 Unloader Piston and Unloader Cylinder ............................................................ 5-18

5.4.3.1 Disassembly .............................................................................................. 5-18
5.4.3.2 Inspection .................................................................................................. 5-19

5.4.4 Shaft Seal Block ................................................................................................ 5-20

5.4.4.1 Disassembly .............................................................................................. 5-20
5.4.4.2 Inspection .................................................................................................. 5-20

5.4.5 Bearing Cover .................................................................................................... 5-21

5.4.5.1 Disassembly .............................................................................................. 5-21

5.4.6 Separating High-stage and Low-stage Blocks................................................... 5-22

5.4.6.1 Disassembly .............................................................................................. 5-22

5.4.7 Gear Coupling .................................................................................................... 5-22

5.4.7.1 Disassembly .............................................................................................. 5-22
5.4.7.2 Inspection .................................................................................................. 5-22

5.4.8 Balance Piston ................................................................................................... 5-23

5.4.8.1 Disassembly .............................................................................................. 5-23
5.4.8.2 Inspection .................................................................................................. 5-23

5.4.9 Low-stage Suction Cover and Side Bearings .................................................... 5-24

5.4.9.1 Disassembly .............................................................................................. 5-24
5.4.9.2 Inspection .................................................................................................. 5-25

5.4.10 High-stage Suction Cover and Side Bearings ................................................... 5-26

5.4.10.1 Disassembly .............................................................................................. 5-26
5.4.10.2 Inspection .................................................................................................. 5-26

5.4.11 Thrust Bearing Block ......................................................................................... 5-27

5.4.11.1  Disassembly of the High-stage Thrust Bearing Block ............................... 5-27
5.4.11.2  Disassembly of the Low-stage Thrust Bearing Block ................................ 5-28
5.4.11.3  Inspection .................................................................................................. 5-28