Nabrico DF-356-UFW Owner'S Manual Download | Manualshive

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PART

DESCRIPTION

QTY PART

#'S

FASTENERS

&

ETC

QTY PART

#'S

22"

Handwheel

Assembly

(Galv'd)

40

Ton

Winch 1

062732N

Hex

Lock

Nut

(304

SS)

1/2"

‐

13

UNC,

Nylon

Inser 4

000313N

Hand

Grab

Assembly,

DF

‐

356

1

062739N

Hex

Head

Bolt

(304

SS)

1/2"

‐

13

UNC

x

2

‐

1/2",

Fu 3

000419N

Foot

Grab

Assembly,

DF

‐

356

1

062740N

Hex

Head

Nut

(316

SS)

3/4"

‐

10

UNC

20

000421N

Speed

Handle

Assembly,

DF

‐

629

1

062952N

HEX

NUT

(316

SS)

1/2"

‐

13

UNC

18

000428N

Base

Bar,

DF

‐

156

‐

UpFit

2

064104N

Flat

Washer

(304

SS)

16mm

[5/8"]

1

000453N

Front

Guard

Assembly,

40T

‐

UpFit

Winch

1

064111N

Flat

Washer

(304

SS

)

M10,

Narrow

1

000474N

Rear

Guard

Assembly,

40T

‐

UpFit

Winch

1

064113N

Socket

Head

Set

Screw

(304

SS)

3/8"

‐

16

UNC

x

5/ 1

000485N

Pipe

Separator

(Galv'd)

40T

‐

11

Winch

4

069582N

Hex

Head

Bolt

(304

SS)

1/2"

‐

13

UNC

x

2

‐

3/4"

11

000529N

Drum

Shaft

Assembly,

40T

‐

11

Winch

1

069795N

Hex

Head

Bolt

(304

SS)

3/4

‐

10

NC

X

2

‐

1/2"

20

000538N

Drum

Pipe

Spacer

(Galv'd)

40

Ton

Winch

1

069809N

Hex

Head

Nut

(316

SS)

7/8"

‐

9

UNC

8

000539N

Drum

Washer

(Galv'd)

40

Ton

Winch

1

069817N

Lock

Washer

(304

SS)

7/8",

Medium

Split

8

000540N

Key

(Steel)

3/8"

x

3/8"

X

1

‐

3/4",

Rounded

One

En 1

069833N

Flat

Washer

(304

SS)

9/16"

ID

x

2

1/2"

OD

x

5/16 1

000543N

Key

(Steel)

3/8"

x

3/8"

x

1

‐

3/16",

Rounded

Both

1

069841N

Hex

Head

Bolt

(304

SS)

3/8"

‐

16

UNC

x

1"

3

000545N

Key

(Steel)

1/2"

x

1/2"

x

2

3/4",

Rounded

One

En 1

069876N

Lock

Washer

(SS)

3/8",

Medium

Split

5

000546N

Intermediate

Shaft

Assembly

(1045)

40T

‐

11

Win

1

069923N

Lock

Washer

(Zinc

PL)

5/8",

Medium

Split

4

000736N

Intermediate

Shaft

Collar

(Galv'd)

40

Ton

Winch

1

069930N

Lock

Washer

(304

SS)

5/8",

Medium

Split

4

000737N

Intermediate

Gear

Assembly,

40

Ton

Winch

1

069949N

Grease

Fitting

(SS)

1/8

NPT

9

009866N

Locking

Gear

(2"

ID)

1

069981N

Hex

Head

Bolt

(304

SS)

1/2"

‐

13

UNC

x

1

1/4"

1

011583N

Spacer

Washer

(304

SS)

40

Ton

Winch

1

069982N

Hex

Head

Bolt

(304

SS)

1/2"

‐

13

UNC

x

2",

Fully

T 4

011593N

Ratchet

Gear

(Galv'd)

DF

‐

156

1

070262N

Hex

Head

Bolt

(Zinc

PL)

5/8

‐

11

UNC

X

1"

2

011746N

Lifting

Lug

(Galv'd)

Manual

Winch

2

079901N

Flat

Washer

(304

SS)

7/8"

1

012115N

Drum

Assembly,

40T

‐

11

Winch

1

082503N

Socket

Head

Cap

Screw

(304

SS)

3/8"

‐

16

UNC

x

2 6

014596N

Drive

Pinion,

40

Ton

Winch

1

083321N

Hex

Head

Bolt

(Zinc

PL)

5/8"

‐

11

UNC

x

2"

4

014613N

Separator

Rod

(SS)

40T

‐

11

Winch

4

084336N

Hex

Head

Bolt

(316

SS)

5/8"

‐

11

UNC

x

2"

4

014614N

Drive

Shaft

Pipe

Spacer

(Galv'd)

40T

‐

11

Winch

1

101660N

Cotter

Pin

(304

SS)

1/8"

x

1

1/4",

Extended

Prong 4

021637N

Locking

Pawl

Assembly

(Galv'd)

HL

Release

1

101662N

Flat

Washer

(Bronze)

5/8"

2

033892N

Band

Brake

Assembly,

HL

Release

1

101663N

Flat

Washer

(304

SS)

1/2",

Small

OD

1

055974N

Friction

Drum

(HL

Winch)

1

101664N

Grease

Fitting

(304

SS)

1/8"

‐

27

NPT,

45

Deg.

1

062713N

Key

(Steel)

1/2"

x

1/2"

x

2

1/2",

Rounded

One

En 1

101684N

Hex

Head

Bolt

(304

SS)

3/8"

‐

16

UNC

x

1/2"

2

064127N

Drive

Shaft,

DF

‐

156

‐

40

‐

HL

‐

11

‐

SPM

1

102529N

Hex

Head

Bolt

(304

SS)

1/2"

‐

13

UNC

x

1"

4

070521N

Lock

Washer

(304

SS)

1/2"

,

Medium

Split

23

070584N

HAND

SPECIFIC

PARTS

QTY PART

#'S

Socket

Set

Screw

(304

SS)

5/8"

‐

11

UNC

x

5/8"

1

070599N

Hex

Jam

Nut

(Brass)

1/2"

‐

13

UNC

2

073028N

FASST

Winder

Assembly

(RH)

DF

‐

356

1

062736N

Lock

Washer

(304

SS)

3/8",

High

Collar

Split

6

086371N

Handwheel

Side

Plate

Assembly

(RH)

40T

‐

UpFit

F 1

062774N

Clevis

Pin

(304

SS)

5/8"

x

2

‐

1/2"

1

092768N

FASST

Winder

Central

Hub

(RH)

DF

‐

356

1

062780N

Slotted

Hex

Nut

(Bronze)

5/8"

‐

11

UNC

2

093629N

Brake

Side

Plate

Assembly

(RH)

40T

‐

Upfit

Winch

1

064060N

Cotter

Pin

(304

SS)

3/32"

x

3/4",

Extended

Prong 1

093965N

Cable

Guard

Assembly

(RH)

40T

‐

UpFit

1

064107N

Pawl

Handle

Ass'y

(HL

Release,

Right

Side

Mount 1

101696N

DISC

BRAKE

PARTS

QTY PART

#'S

Key

(Steel)

1/2"

x

1/2"

x

1

‐

3/4",

Rounded

One

En 1

073911N

FASST

Winder

Assembly

(LH)

DF

‐

356

1

062746N

Quad

Ring

Seal

(2"

Shaft)

1

101640N

FASST

Winder

Central

Hub

(LH)

DF

‐

356

1

062783N

Hex

Jam

Lock

Nut

(304

SS)

1"

‐

8

UNC,

Nylon

Inser 1

101649N

Handwheel

Side

Plate

Assembly

(LH)

40T

‐

UpFit

F 1

062784N

Brake

Handle

Assembly

1

101665N

Brake

Side

Plate

Assembly

(LH)

40T

‐

Upfit

Winch

1

064051N

Threaded

Rod

(304

SS)

1/2

‐

13

UNC

x

6

‐

3/4"

4

101666N

Cable

Guard

Assembly

(LH)

40T

‐

UpFit

1

064103N

Brake

Housing,

Disc

Brake

1

101667N

Pawl

Handle

Ass'y

(HL

Release,

Right

Side

Mount 1

101661N

Engaging

Plate

1

101668N

Brake

Disc

2

101669N

BUSHINGS

QTY PART

#'S

Engaging

Cap

Assembly

1

101670N

Drive

Shaft

Bushing

(SAE

660)

2"

ID

x

2.38"

OD

x

2

069635N

Disc

Brake

Sleeve

(304

SS)

2"

ID

1

101671N

Intermediate

Gear

Bushing

(SAE

660)

2.44"

ID

x

3 1

069973N

Drum

Bushing

(SAE

660)

4.94"

ID

x

5.63"

OD

x

3.

2

082511N

Locking

Pawl

Bushing

(SAE

841)

0.88"

ID

x

1.13"O 1

102502N

DF

‐

356

‐

UF

‐

40

FASST

Winder™

Winch

Parts

List

Additional

Parts

List

Right

Hand

Winch

Left

Hand

Winch

23

NABRICO DF-356 Upfit Winch with FASST Winder

TM

Owner’s Manual

OM-DF356FST-001-A

A.4 PARTS LIST

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Summary of Contents for DF-356-UFW

Page 1: ...OM DF356FST 001 A NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual ...

Page 2: ...THIS PAGE IS INTENTIONALLY LEFT BLANK ...

Page 3: ...ATING THE WINCH 10 3 1 EQUIPMENT INSPECTION 15 3 2 EQUIPMENT LUBRICATION 17 3 3 CLEANING AND STORAGE 18 A 1 DIMENSIONAL 19 A 2 BASE BAR COMPARISON 20 A 3 PARTS BREAKDOWN 22 A 4 PARTS LIST 23 A 5 FLEET ANGLE 24 PRODUCT WARRANTY 25 PRODUCT NOTICES 25 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual NABRICO 1250 GATEWAY DRIVE GALLATIN TN 37066 TEL 615 442 1300 FAX 615 442 1313 www nabric...

Page 4: ...sociated with these high forces should not be underestimated Improper installation or incorrect or unsafe use could result in injury or death to persons or cause equipment failure or damage Recommended Information for Safe Operation CAUTION Check lubrication before use Do not apply tension to the winch unless there are 4 complete wraps of rope on the drum Do not operate the equipment unless you ha...

Page 5: ... 356 FASST WINDER WINCH Features Specifications Hot dipped Galvanized coating Patented high load release dog with secondary anti backlash drag brake that is activated automatically with the release of the dog High load release brake is a multi disc system that incorporates all stainless steel moving parts No hot work required mounts to DF 3 DF 156 and some competitors models Heaviest winch in its ...

Page 6: ...esign the foundation to insure that it will provide adequate support 1 2 2 Locate the winch in a suitable area free of traffic and obstacles The winch should also be visible during entire operation Keep in mind that the winch needs to be accessible for proper lubrication maintenance and operation 1 2 3 The DF 356 winch is made to mount with no hot work required when replacing a DF 3 or DF 156 winc...

Page 7: ...o lead sheave see appendix 5 The proper fleet angle helps to minimize wire rope damage by assisting the wire rope to wind uniformly onto the drum 1 2 7 Using sufficient tack welds secure the base bars to the deck or doubler plate This will prevent the winch from becoming misaligned from heat distortion during the application of the seal weld 1 2 8 Next apply a seal weld to the mounting fixture to ...

Page 8: ...he U bolt from the front of the winch so that approximately 3 to 4 inches extend through the U bolt see fig 4b 1 3 5 Tighten the U bolt nuts evenly to secure the wire rope to the winch drum The U bolt will act as a vise keeping the wire rope in place as the rest of the rope is reeled onto the winch Retighten the U bolt after 24 hours NOTICE Breaking strength of new wire rope should be a least 3 ti...

Page 9: ...hese wraps serve as an anchor and must remain on the drum at all times WARNING In order for the winch to attain its full holding capacity 3 to 4 complete wraps of the wire rope must be on the winch drum at all times Also make sure the rope is installed securely to the drum A poorly secured wire rope could come loose from its anchor and allow the load to escape NOTICE Drum capacity depends on how t...

Page 10: ...kdown drawings located in the appendix for location of the winch components 2 1 1 2 After installing the handwheel use it to turn the winch drum in either a clockwise or counter clockwise motion The drum rotation which is the same as the handwheel rotation will spool wire rope onto or off the bottom of the winch drum If the winch drum will not rotate freely refer to operation instructions for the ...

Page 11: ... Grab Handle with both hands and push on the FASST Foot Peg with your foot see fig 6 After the FASST WinderTM has traveled fully to the engaged position reverse this process to bring it back to the rest position Continue this motion until full tension has been acheived WARNING Do not engage the FASST WinderTM while the winch gears are turning Do not stand on or within the travel area of the FASST ...

Page 12: ...12 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual OM DF356FST 001 A FIGURE 5 FASST WINDERTM Rest Position FIGURE 6 FASST WINDERTM Forward Position ...

Page 13: ...ash friction band 2 1 3 2 To disengage the locking pawl pull the pawl release handle towards the back of the winch see fig 7b As the locking pawl is lifted out of the pawl gear the release handle will engage the anti backlash friction band 2 1 3 3 Using the pawl release handle the operator can now safely control the wire rope pay out speed and relieve tension 2 1 3 4 The pawl release handle can al...

Page 14: ...o the brake housing thus clamping down the brake components Continue turning the handle until it becomes snug The brake should now be set and ready to maintain tension 2 1 4 2 To disengage the disc braking system simply turn the brake handle counter clockwise The handle can be turned until it is in the fully open position The brake should now be off and the winch is ready to be loaded or unloaded ...

Page 15: ... condition Make sure that mounting fasteners and other hardware are tightened securely 3 1 1 4 Ensure that the wire rope is installed correctly and anchored securely to the drum Also check to make sure the wire rope is in good condition 3 1 2 Periodic Inspection 3 1 2 1 Periodic inspections should occur whenever equipment is returned to service from storage every six months in service more frequen...

Page 16: ...otective equipment when handling the wire rope 3 1 3 2 Inspect the entire length of wire cable for bent or crushed areas broken or cut wires corrosion and other damage If any defect or damage is found the cable must be replaced 3 1 3 3 Inspect end connections and fittings for corrosion kinking crushing or other damage If any corrosion or damage is found the cable must be replaced 3 1 3 4 Check the...

Page 17: ...dry type lubricant should be used instead of gear grease when the winch is subjected to large amounts of foreign material such as coal dust Always keep gear teeth as free of foreign material as possible RECOMMENDED LUBRICANT FOR USE WITH NABRICO DECK MACHINERY HYDRAULIC OIL OPEN LOOP ENVIROLOGIC 3032 SPUR HELICAL GEARS ENDURATEX EP220 ALL WORM GEARS ENDURATEX EP220 OPEN GEARING SPRAY CAN EUREKA FL...

Page 18: ...e accumulation of dirt 3 3 1 3 Remove all unnecessary objects from the area surrounding the equipment to prevent hazardous situations from occurring 3 3 2 Storing the Equipment 3 3 2 1 Lubricate the equipment as necessary to help prevent rust and corrosion during storage Add a rust preventive for long term storage 3 3 2 2 Seal the equipment in plastic if possible to help prevent rust corrosion and...

Page 19: ...19 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual OM DF356FST 001 A A 1 DIMENSIONAL ...

Page 20: ...20 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual OM DF356FST 001 A A 2 BASE BAR COMPARISON ...

Page 21: ...21 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual OM DF356FST 001 A ...

Page 22: ...11746 69923 69930 70599 69949 539 14613 79901 539 64060 539 14613 64111 14613 421 69809 69817 82503 69795 11746 69582 540 539 69582 69582 69582 540 540 539 539 540 539 79901 62732 543 11583 70521 64107 538 64104 62954 62953 564 545 546 62702 69841 70262 62736 11593 62739 70584 428 21637 93629 33892 12115 101663 55974 21637 21637 93629 33892 62774 86371 14596 428 70584 62740 11593 22 NABRICO DF 356...

Page 23: ...Bolt 316 SS 5 8 11 UNC x 2 4 014614N Drive Shaft Pipe Spacer Galv d 40T 11 Winch 1 101660N Cotter Pin 304 SS 1 8 x 1 1 4 Extended Prong 4 021637N Locking Pawl Assembly Galv d HL Release 1 101662N Flat Washer Bronze 5 8 2 033892N Band Brake Assembly HL Release 1 101663N Flat Washer 304 SS 1 2 Small OD 1 055974N Friction Drum HL Winch 1 101664N Grease Fitting 304 SS 1 8 27 NPT 45 Deg 1 062713N Key S...

Page 24: ... so that the fleet angle will be equal on each side of the centerline of rope travel For a smooth drum a maximum fleet angle of 1 1 2 degrees is recommended When the drum is grooved to suit the wire rope the fleet angle should not exceed 2 degrees Example Fleet Angle Calculation for 36 Chain Drive Barge Moving Winch 36 Chain Drive Moving Winch a 18 b x distance to be determined A 1 5 minimum for a...

Page 25: ...ED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE CONSTRUCTION DELIVERY AND SALE OF A NABRICO PRODUCT AND NABRICO SHALL FOLLOWING SAID DELIVERY AND SALE IN NO EVENT BE LIABLE TO BUYER OR ANY END USER FOR THE BREACH OF ANY WARRANTY GUARANTEE OR REMEDY EXPRESSED OR IMPLIED IN FACT OR IN LAW EXCEPT AS SPECIFICALLY SET FORTH ABOVE EXCEPT AS PROVIDED HEREIN NABRIC...

Page 26: ...26 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual OM DF356FST 001 A ...

Page 27: ...27 NABRICO DF 356 Upfit Winch with FASST WinderTM Owner s Manual OM DF356FST 001 A ...

Page 28: ...AL QUICK ACTING 4 DOG MANUAL CHOCKS CAST STEEL BUTTON ROLLER BUTTON OCEAN DOMES MILD STEEL STAINLESS STEEL BITTS DOUBLE BITT SINGLE BITT THRU DECK BITT KEVELS KEVEL CHOCK KEVEL THRU DECK KEVEL BARGE CRANES ELECTRIC OPERATION MANUAL OPERATION SUCTION BELLMOUTHS 6 SIZE 8 SIZE 10 SIZE NABRICO 1250 GATEWAY DRIVE GALLATIN TN 37066 615 442 1300 615 442 1313 fax www nabrico marine com N A B R I C O O V E...

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