①
Remove the Protective Cover of the Motor Cord.
4
. CONNECTION OF MOTOR CORD
Protective Cover
Take Out
Fig. 4
②
Carefully insert the alignment pin into the alignment hole and push straight into the Connector of the Motor
Cord.
Alignment Hole
Alignment Pin
Connector
Connector
Motor side
Motor Cord side
Fig. 5
③
Tighten the Connector Nut with clockwise.
Fig. 6
④
Remove the protective air inlet Quick Disconnect Cover.
Push
Take Out
Fig. 7
⑤
Insert the provided air hose.
Insert
Fig. 8
CAUTION
・
Before connecting to the Motor Cord to the Motor and CONTROLLER, verify the Main Power
Switch in the CONTROLLER is turned OFF. If the Main Power Switch on the CONTROLLER is ON
while connecting the Motor Cord, damage to the CONTROLLER is possible.
・
Install the protective cover (Protective Cover etc.) to prevent damage or contamination to the
Motor Cord Plug when not in use.
Trouble
Cause
Inspection / Corrective Action
Motor does not run.
Power is not supplied.
・
Make sure to turn ON the Main Power Switch
on the front of the CONTROLLER.
・
Insert the Power Cord Plug correctly into the
Main Power Inlet with Power Supply Fuses of
the CONTROLLER.
・
Check if a fuse is blown.
Motor Cord Plug is not connected
to the Motor, CONTROLLER or
SELECTOR.
Connect the Motor Cord Plug correctly to the
Motor and CONTROLLER.
Control Button (CTRL) is set to
Manual mode but trying to start with
an External Command Signal through
Input / Output Connector A.
Start with the Start / Stop Button (START/
STOP), or set the Control Button (CTLR) on the
Control Panel to Auto mode.
Control Button (CTRL) is set to Auto
mode but trying to manually start with
the Start Button (START/STOP) on
the Control Panel.
Start with an External Command Signal or
set the Control Button on the Control Panel to
Manual mode.
Emergency Stop Signal is OFF
(Open).
Emergency Stop Signal is ON (Closed).
An Error has occurred.
(Error LED is lit.)
Check and correct the source of the Error Code.
Low air pressure.
Adjust to the air pressure
0.25 – 0.3MPa.
Can not set the
increase or decrease
of the motor rotation
speed.
Motor Fixed Speed is set in the
parameter.
Release parameter
.
Can not set the motor
speed to its maximum
allowable speed.
Either trying to set the value, more
than the rotation speed of the
connected motor, or the upper limit of
the rotation speed is set by parameter
.
Set the Maximum Rotation Speed to not
less than desired Motor Rotation Speed by
parameter
.
Air Input Monitoring Override is set
in the
parameter to ON and the
motor's maximum speed has been
limited to
30,000 min
-
1
.
Check the setting of parameter
.
A blinking dot appears
on Digital Speed
Indicator. Cannot set
the desired rotation
speed.
Gear Ratio is set to a value other
than
"
1.0
"
.
Check the setting of Gear Ratio.
6
. TROUBLESHOOTING
If a problem or concern occur, please check the following items prior to consulting your dealer.
Refer to the spindle and the E3000 CONTROLLER Operation Manuals.
Transmission Clutch
Tighten
Turn
27
27
Fig. 9
Align the thread on the front end of the Brushless Motor and the rear of the spindle, and turn the spindle clockwise.
If the drive shaft of the Brushless Motor does not engage properly to the drive dog on the spindle, it may only
turn aprroximately two threads before stopping. DO NOT FORCE THEM TOGETHER. Loosen the spindle from
the Brushless Motor, rotate the spindle shaft by hand then re-try. The drive shaft and the drive dog must be fully
engaged. When fully engaged, secure the Brushless Motor and spindle using the provided 27mm wrench. (Fig. 9)
5
. CONNECTION OF THE BRUSHLESS MOTOR TO THE SPINDLE
Make sure your hands and all interlocking parts of the spindle and Brushless Motor are clean
before connecting the Brushless Motor to the spindle. This is critical to preventing contaminants
from entering the Brushless Motor or spindle.
CAUTION
7
. DISPOSAL OF THE BRUSHLESS MOTOR
When disposal of a Brushless Motor is necessary, follow the instructions from your local government agency for
proper disposal of industrial components.
2015.04.20 005
Tighten
Connector Nut
