Pencil Type Electromotive Polisher
OPERATION MANUAL
1
. CAUTIONS FOR HANDLING AND OPERATION
■
Read these warnings and cautions carefully and only use in the manner intended.
■
These warnings and cautions are intended to avoid potential hazards that could result in
personal injury to the operator or damage to the device. These are classi
¿
ed as follows
in accordance with the seriousness of the risk.
5
. FEATURES
①
Ideal for grinding or polishing narrow grooves due to this Attachment's slim body design.
②
This Attachment can be used easily with ceramic
¿
ber stones or
À
at tyoe
¿
les with the
provided ceramic
¿
ber holder.
6
. SPECIFICATIONS AND DIMENSIONS
Model
ML - 8
EML - 8
Applicable Motor
Emax EVOlution Motor
(ENK - 410S, ENK - 250T)
ROTUS Air Motor
(IM - 301, IM - 300)
Espert 500 Motor
(ENK - 500C, ENK - 500T)
Applicable
Control Unit
Emax EVOlution
Control Unit
-
Espert 500
Control Unit
Maximum Allowable
Motor Rotation Speed
Less than 25,000min
-1
(rpm)
Stroke
0.8mm
Reciprocating Stroke 0 - 6,380 times / min
Weight
130g
Vibration Level
Less than 2.5m / s
2
Noise Level at 1m
distance
Less than 70dB (A)
6 - 1 Speci
¿
cations
・
Do not exceed the " Maximum Allowable Motor Rotation Speed ".
・
When sensing that the Attachment and motor are overheated during
operation, reduce the working force or the motor rotation speed, or stop the
operation until the Attachment cools down before restarting.
6 - 2 Outside View
①
ML - 8
Fig. 1
②
EML - 8
ȭ
21.4
ȭ
19
ȭ
8.1
ȭ
15
13.3
8.54
0.8
(6.6)
(Stroke)
84.5
11.3
(Stroke)
0.8
(6.6)
ȭ
22.4
ȭ
8.1
ȭ
15
ȭ
21.4
Fig. 2
7
. CONNECTION OF THE ATTACHMENT TO THE MOTOR
Make sure your hands and all interlocking parts of the Attachment and
motor are clean before connecting the motor to the Attachment. This is
critical to preventing contaminants from entering the motor or Attachment.
Align the thread on the front end of the motor and the rear of the Attachment, and turn the
Attachment clockwise. If the drive shaft of the motor does not engage properly to the drive
dog on the Attachment, it may only turn aprroximately two threads before stopping.
DO NOT FORCE THEM TOGETHER. Loosen the Attachment from the motor, swing the tool
holder a few times to engage the drive shaft and a the drive dog, and make the
¿
nally tighten
the this Attachment
¿
rmly.
Tighten
(ML - 8)
Transmission Clutch
(EML - 8)
Transmission Clutch
Fig. 3
8
. CHANGING THE TOOL
Max. shank diameter
ȭ
3.5mm is available.
Loosen the thread on the top of the this
Aattachment by allen wrench (1.5mm) to
insert the tool.
And tighten the thread by the allen wrench
(1.5mm). Allen wrench to fasten the tool
¿
rmly.
Loosen
Tighten
Fig. 4
9
. TROUBLESHOOTING
If a problem or concern occur, please check the following items prior to consulting your dealer.
Trouble
Cause
Inspection / Corrective Action
Reciprocating stroke is
poor.
Internal components are worn.
Replacing the internal components.
(Return to NAKANISHI dealer service.)
Overheating during
reciprocating motion.
Ball bearing worm out by the
reason ground particles stock in
the air od ball bearing.
Replace the ball bearings.
(Return to NAKANISHI dealer service.)
Abnormal noise or
unusual vibration during
reciprocating motion.
Grinding debris has
contaminated the ball bearings.
The ball bearings are worn.
Tool slippage.
The tool mounting setscrew has
loosened.
Check if the tool mounting setscrew
is properly positioned. Clean it and
retighten.
2015
.
12
.
09
002
・
For your safety, remove the plug of motor of control unit, before replacing
the tool.
・
Make sure the tool has been mounted
¿
rmly, before motor rotation.
Contents are subject to change without notice.
2
. BASIC PACKAGE
When opening the package, check if it includes all items listed in " Table.1 Packing List
Contents ".
In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US "
section) or your local dealer.
Table.
1 Packing List Contents
Attachment
・・
1pc.
Damper Extension
・・
1pc.
Ceramic Fiber Holder
・・
1pc.
Electroplatecl Diamoad File
(1.2 x 4 x 50
♯
100)
・・
1pc.
Ceramic Fider Grindstone Tip
(1 x 6 x 50
♯
1200)
・・
1pc.
Allen Wrench (1.5mm)
・・
1pc.
Operation Manual
・・
1set
①
This Attachment is designed for hand use. Never install this Attachment
or any hand tool on a machine such as a special purpose machine, NC
lathe or mill.
②
Do not exceed the " Maximum Allowable Motor Rotation Speed " (Refer to
" 6 - 1 Speci
¿
cations ").
③
When sensing that the Attachment and motor are overheated during
operation, reduce the working force or the motor rotation speed, or stop
the operation until the Attachment cools down before restarting.
④
Do not touch tool-holder, tool etc, while they are in the reciprocating motion.
⑤
Wear safety glasses, dust mask, and use a protective cover around the
Attachment whenever the Attachment is reciprocating.
⑥
Be sure to keep this Attachment / motor away from water. It could cause
an electric shock to the operator.
⑦
Make sure that the transmission clutches engage
¿
rmly, when connecting
the motor to the Attachment before use.
⑧
Check if the tool /
¿
le has been mounted
¿
rmly, before operation.
⑨
Do not apply excessive force. This may cause tool slippage, tool damage,
injury to the operator, and loss of concentricity and precision of the this
Attachment and motor.
⑩
Repeated or long-term exposure to excessive vibration may cause temporary
or permanent physical injury, particularly to the hands and the arms.
⑪
Suitable gloves should be worn to reduce the vibration effects on the user.
WARNING
Thank you for purchasing the Pencil Type Electromotive Polisher " MINI-LUSTER ". This
Attachment is designed for polishing narrow grooves, details, etc. The Emax EVOlution
control unit and motor or Espert 500 control unit and motor or ROTUS air motor are
required to drive this Attachment. Read this and all the associated component Operation
Manuals carefully before use. Always keep this Operation Manual in a place where a user
can referred to for reference at any time.
3
. WARRANTY
We provide a limited warranty for our products. We will repair or replace the products if the
cause of failure is due to the following manufactures defects. Please contact us or your
local distributor for details.
①
Defect in manufacturing.
②
Any shortage of components in the package.
③
Where damaged components are found when initially opening the package.
(This shall not apply if the damage was caused by the negligence of a customer.)
4
. CONTACT US
For your safety and convenience when purchasing our products, we welcome your questions.
If you have any questions about operation, maintenance and repair of the product, please
contact us.
Company Name
Business Hours
U.S. Toll Free No.
Telephone No.
Fax No.
Web Address
:
Industrial Div.
: 8:30am to 17:00pm (CST)
(closed Saturday, Sunday and Public Holidays)
: 800-585-4675
: 847-843-7664
: 847-843-7622
: www.nskamericacorp.com
Contact Us
Contact Us
For U.S. Market
Company Name
Business Hours
Telephone No.
e-mail Address
:
: 8:00am to 17:00pm
(closed Saturday, Sunday and Public Holidays)
: +81 (0) 289-64-3520
: webmaster-ie@nsk-nakanishi.co.jp
For Other Markets
10
. DISPOSAL OF THE ATTACHMENT
When disposal of an Attachment
is necessary, follow the instructions from your local
government agency for proper disposal of industrial components.
ȭ
3
45
65
ྲྀᢅㄝ᫂᭩
OPERATION MANUAL
Class
Degree of Risk
WARNING
A safety hazard could result in bodily injury or
damage to the device if the safety instructions
are not properly followed.
CAUTION
A hazard that could result in light or moderate
bodily injury or damage to the device if the
safety instructions are not followed.
①
Do not drop or hit this Attachment, as shock can damage to the internal
components.
②
When cleaning an Attachment, stop the motor and remove dirt with a
brush or a cloth. Do not blow compressed air into the Attachment. Foreign
particles or cutting chips may get into the ball bearings.
③
Always clean the tool shank before installing the tool in the Attachment.
④
Select suitable products or tools for each application. Do not exceed the
recommend conditions as abnormal vibrations may occur.
⑤
Keep everything in order not to place the rag which could be caught near
the hand tool.
⑥
Stop operating immediately when abnormal rotation or any unusual
vibrations are observed. Afterwards, please check the content of section
" 9. TROUBLESHOOTING ".
⑦
Always check if the tool, cutting tool-holder and tool fastening screw are
damaged before and after operating.
⑧
No lubrication is required because grease impregnated ball bearings are
used.
⑨
After installation, repair, initial operation, or long periods of non operation,
please carry out break-in as follow. Start rotating slowly and over a
short period of 5 - 10 minutes, increase speed gradually until allowable
maximum speed.
⑩
Do not disassemble, modify or attempt to repair the Attachment.
Additional damage will occur to the internal components. Service must be
performed by NSK NAKANISHI or an authorized service center.
CAUTION
WARNING
CAUTION
CAUTION
Temperature
Humidity
Atmospheric Pressure
Operation
Environment
0 - 40°C
MAX.75%
(No condensation)
800 - 1,060hPa
Transportation and
Storage Environment
-10 - 50°C
10 - 85%
500 - 1,060hPa
