Nakanishi NE330, Operation Manual

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Page 2: ...t switch 33 3 3 Connecting the handpiece 33 3 4 Tool installation 34 4 How to use 36 4 1 Basic operation 36 4 2 The essentials of ultrasonic finishing operations 37 4 3 A simple method of vibration verification using the test horn 38 5 Maintenance 39 5 1 Fuse replacement 39 5 2 Care 39 6 Setup 41 6 1 User setting operations 41 6 2 Setting the forced stop time when not in use 41 6 3 Setting the not...

Page 3: ...t the equipment grounding conductor to a live terminal Ɣ Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Ɣ Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Ɣ 120V This tool is intended for use on a circuit...

Page 4: ... of 10 40 C 75 104ºF with no condensation Condensation may cause a short circuit or an electric shock Ɣ Avoid installing the controller in the vicinity of high temperature high humidity condensation corrosive or explosive gases flammable gases salt damage and direct sunlight Failure to do so may result in a malfunction fire or electric shock Ɣ The bottom of the controller also serves as a heat sin...

Page 5: ...re starting to use the product please inspect it in advance and make sure that there is nothing wrong If you notice any abnormality contact your dealer for repair Ɣ If the tool tip holder or handpiece becomes hot or if a strange noise occurs suddenly during use stop using it immediately and check the entire system If the tool is damaged do not continue to use it and replace it with a new tool NOTI...

Page 6: ...UAL Table 1 List of Contents No name Product Number quantity Note Main power cord 1 2m Foot switch 1 FC 24 Controller 1 Handpiece 1 Cord 3m Wrench 2 10mm Hexagon wrench 1 2 5mm Tip holder 60902 1 For 3 0mm dia Tip holder 60922 1 For flat t 1 0mm Ceramic fiber grindstone 800 60519 1 Flat 6 x 50mm t 1 Electroplated diamond file 200 60101 1 Flat taper 4 x 50mm t 0 4 Fuse 2 T1 6AH 250V Tool case 1 Ope...

Page 7: ...ct Information 2 2 Names of parts Overall Structure Handpiece Main power switch Controller Control panel Pedal Handpiece socket Foot switch socket Inlet with power supply fuse 㸺Back of controller㸼 㸺Foot switch㸼 ...

Page 8: ...ssing and holding the UP key raises the output level continuously D DOWN key Reduce the power level Pressing and holding down the DOWN key allows you to continuously lower the Power level E WATT This is displayed when W units are set See 6 4 Setting the amplitude display and WATT Display F ERROR This is displayed in case of an error G UNCLAMP Key UNCLAMP mode setting When using an integrated tool ...

Page 9: ...e remove the test horn and install the No 3 and No 4 tools before use 2 Protector sleeve The protector sleeve prevents direct contact with the tool connection Always make sure that the protector sleeve is installed before using the handpiece as using the handpiece without it may result in burns 3 Tip holder This is the holder to which the special tip tool is attached 4 One piece tool M6 x 0 9 The ...

Page 10: ...l power outlet 3 2 Connecting the foot switch When using a foot switch insert the foot switch plug into the foot switch socket with the plug in place 3 3 Connecting the handpiece Align the plug of the handpiece with the handpiece socket on the back of the controller and insert it firmly into the socket until you hear a click Pull lightly to make sure it doesn t come off To remove it pinch the plug...

Page 11: ... is shipped Turn the protector sleeve and remove it 2 Remove the test horn using the two wrenches 10mm Š One piece tool M6 x 0 9 1 Attach the One piece tool M6 x 0 9 to the handpiece and tighten firmly using two wrenches 10mm 2 Insert the protector sleeve into the handpiece and turn it to install it ...

Page 12: ...el and tip into the tip holder and tighten the set screw firmly with the attached hexagon wrench 3 Insert the potector sleeve into the handpiece and turn it to install it CAUTION Ɣ If the tool and tip holder are loosely tightened not only does it not produce enough vibration but it can also cause abnormal noise and abnormal heat generation Be very careful to make sure it is securely tightened ...

Page 13: ...y If activated by a footswitch it can only be stopped by a footswitch The ON OFF key and the LED on the handpiece light up when starting up As long as the LED is on it is vibrating 5 Power off CAUTION Ɣ When using the tip holder be sure to use it in CLAMP mode Ɣ When using the One piece tool it can be used in UNCLAMP or CLAMP mode low power Ɣ The thread of the One piece tool is M6 x 0 9 Do not ins...

Page 14: ...sing a diamond file sandpaper to create weak vibrations in the tool Use the side of the tool Use the tool at an angle Use the end face of the tool Beware of tool bites The best angle is about 30r Use it while correcting the tool surface direction of vibration direction of sliding Š Optimal tip length When using the tip holder with a tip in between use it within the range of optimum length as shown...

Page 15: ... of water on the tip of the test horn Water 4 Turn the ON OFF key to ON It can be confirmed that water is attracted by the ultrasonic vibration Water 5 Gradually raise the UP key to MAX and the water will be vaporized by ultrasonic vibration If the operation can be verified in this way the transducer is working properly If no vibration is output or the vapor is not sufficiently high in UNCLAMP mod...

Page 16: ...hen replacing them replace both with the specified fuses 3 Push the claws of the cap firmly into the inlet box WARNING Ɣ When replacing the fuses turn off the controller s power switch and then unplug the power cord from the power fused inlet Ɣ Use fuses specified by us ࠉDesignated fuses T1 6AH 250V 5 2 Care When the controller and handpiece are dirty wipe them up well with a dry cloth ...

Page 17: ... time when not in use 6 5 Setting the foot switch 6 3 Setting of notification volume 6 6 Setting the handpiece heat protection function 6 4 Setting the amplitude display and WATT Display NOTICE Ɣ Memory function When the power is turned off and then on again the settings before the power was turned off are retained For mode settings return to CLAMP mode low output Ɣ Pressing the foot switch does n...

Page 18: ...es 6 3 Setting the notification volume Press the DOWN key to change the setting value The Indicator shows the following order Ѝ Ѝ Ѝ Ѝ No sound Notification tone Loud notification default setting 6 4 Setting the amplitude display and WATT display The LED display can be switched between Amplitude and WATT Press the DOWN key to change the setting value The Indicator shows the following order Ѝ Ѝ Ѝ Ѝ ...

Page 19: ...l heat is detected on the tip of the tool Press the DOWN key to change the setting value The Indicator shows the following order Ѝ Ѝ Ѝ unprotected Protected default setting 6 7 Initializing Settings You can restore the factory default settings While pressing the UP key and the DOWN key 1 at the same time turn on the power switch 2 Release the UP key and DOWN key after beep and a beep sounds to ini...

Page 20: ...end it to us Amplitude feedback residual voltage error Please send it to us Handpiece fever abnormality Check for loose One piece tool tip holder and tip If it s loose tighten it firmly Start frequency confirmation error Please send it to us resonance frequency search timeout This is an error if the resonant frequency of the integral tool tip holder or tip that is installed is not found Check for ...

Page 21: ...key does not light up The ON OFF key is in the OFF position Turn the ON OFF key to ON The handpiece plug is not fully connected to the Handpiece socket Make sure the handpiece plug is securely connected to the handpiece socket Faulty foot switch Please send it to us Disconnection of the output cord The LED on the ON OFF key is on Defects in the ultrasonic transducer or controller The vibration sto...

Page 22: ...lace the tool No standard tools are used Replace it with a standard tool Tip holder is used in UNCLAMP mode Set to CLAMP mode When using the clamping tool the mounting length is not correct Adjust the length No vibration when using the foot switch The LED on the ON OFF key does not light up The foot switch is not plugged in properly Make sure the foot switch is plugged in correctly The handpiece p...

Page 23: ...swer any questions you may have about our products Please contact our Contact Us for information on how to use the product you purchased maintenance after purchase malfunctions etc Company Name Business Hours U S Toll Free No Telephone No Fax No Web Address Industrial Div 8 30am to 17 00pm CST closed Saturday Sunday and Public Holidays 800 585 4675 847 843 7664 847 843 7622 www nskamericacorp com ...

Page 24: ...se Level at 1m distance Less than 70dB A Use transportation and storage environment Temperature Humidity Air pressure operating environment 10 40rC 30 75 700 1 060 hPa Transport and storage environment 10 50rC 10 85 500 1 060 hPa Max operation altitude Less than 2 000m This product is for indoor use only 9 2 Conformity standards 1 The controller complies with the following overseas safety standard...

Page 25: ...enerating excessive heat the handpiece heat protection function is activated the display on the control panel flashes and an audible alarm sounds After that it automatically suppresses the output and keeps the temperature from rising allowing for continuous use When the temperature drops the indicator on the control panel blinks and the notification sound is automatically cancelled You can also di...

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Page 27: ... as malfunction on other adjacent equipment Insert the cord into the open ferrite core as shown below Carefully close the ferrite core taking care not to interfere with the cord you will hear a snapping sound and two locks The part must be securely closed Pull the cord so that it does not sag and adjust the position of the ferrite core so that it is within 30 cm of the end of the cord Within 30cm ...