Nakanishi PLANET600 Series, Operation Manual

Page 1: ...0pt OPERATION MANUAL P1 P15 English P17 P32 OM K0679 PLANET600 High Speed JIG Grinding Air Turbine Spindle OM K0679_PLANET600_ A5x _JA_170710 indd 1 2017 07 18 13 54 58...

Page 2: ...OM K0679_PLANET600_ A5x _JA_170710 indd 2 2017 07 18 13 54 59...

Page 3: ...YPE P28 13 USING THE ANTI ROTATION BAR P28 14 JIG GRINDING METHOD IN A VERTICAL MILLING MACHINE P29 15 CONFIRMING THE PART BORE DIAMETERS COLLET DIAMETER AND GRINDSTONE DIAMETER P31 16 TROUBLESHOOTING...

Page 4: ...ply to the Air Line Kit It is then safe to remove the Air Turbine Spindle from the machine When installing a grindstone tighten the collet correctly then re check the collet and collet nut before star...

Page 5: ...not stop the Air Turbine Spindle while coolant spray is being applied to the grindstone Removing the air pressure from the Air Turbine Spindle causes a loss of purging allowing the Air Turbine Spindle...

Page 6: ...size for your application 2 The collet nut is attached to the Air Turbine Spindle BASIC PACKAGE 2 When opening the package check if it includes all items listed in Table 1 Packing List Contents In th...

Page 7: ...ects Please contact us or your local distributor for details 1 Defect in manufacturing 2 Any shortage of components in the package 3 Where damaged components are found when initially opening the packa...

Page 8: ...5MPa 43 5 72 5psi Air Consumption 175N min 130 210N min Shank Type 20 Straight 19 05 Straight Weight 1 740g 1 735g Noise Level at 1m distance Less than 80dB A Temperature Humidity Atmospheric Pressure...

Page 9: ...tain high accuracy and safety RECOMMENDATION Set the provided 12mm wrench on the spindle shaft Place the provided 14mm wrench on the collet nut and turn it counterclockwise to loosen the collet and re...

Page 10: ...move the grindstone according to the section 7 REPLACING THE GRINDSTONE procedure above and remove collet nut assembly Fig 3 The collet and collet nut are secured by a groove in the collet and a ange...

Page 11: ...s the same Oil Drip Rate Refer to the Operation Manual of the Air Line Kit for detailed information Be sure to adjusted to proper Oil Drip Rate before using the Air Turbine Spindle Variations in rotat...

Page 12: ...t connection operation and cautions when using the Air Line Kit CAUTIONS IN USING AIR LINE KIT Fig 7 Connection of Air Line Kit AL M1202 Sold Separately BREAK IN PROCEDURE 10 During transportation sto...

Page 13: ...grindstones with bent or broken shanks cracks or excessive run out For grinding the maximum depth of cut should not exceed 0 005mm radially or axially Reciprocate the grindstone several times after e...

Page 14: ...18 degrees Gradually move the diamond dresser tool until it lightly comes in contact with the grindstone Dress the grindstone by moving the main spindle of the milling machine up and down Gradually m...

Page 15: ...Rotation Bar to the Air Turbine Spindle when installing it on a vertical milling machine If you do not attach the Anti Rotation Bar to the Air Turbine Spindle it may cause the supply air oil hose to b...

Page 16: ...ting the Air Turbine Spindle adjust the eccentricity amount of the adjustable boring head until the grindstone lightly comes in contact with the work material to be ground Rotate the main spindle on t...

Page 17: ...threaded joints and re tighten if necessary Low air pressure Check the Compressor Air Circuit and Regulator Low Lubricating Oil Check lubricator for proper lubricant level Set the Oil Drip Rate 1 drop...

Page 18: ...d Replace or dress the grindstone Cutting debris has contaminated the ball bearing Replace the ball bearings Return to NAKANISHI dealer service The spindle ball bearings have been damaged Grindstone s...

Page 19: ...INE SPINDLE 17 When disposal of this Air Turbine Spindle is necessary follow the instructions from your local government agency for proper disposal of industrial components OM K0679_PLANET600_ A5x _EN...

Page 20: ...2017 07 18 001 OM K0679_PLANET600_ A5x _EN_170710 indd 34 2017 07 18 13 55 37...