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User manual 

Page 21 sur 24 

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For detailed operations, see pA-4 and pA-5. 

 

 

 

DANGER:  To  avoid  physical  injury,  stop  the 

engine, allow it to cool, and open the breaker prior to 
any intervention. 

Observe the rules relative to safety and protection of the 
environment. 
 

 

-These 

recommendations 

are 

mandatory. 

Complying with these recommendations will extend the 
service  life  of  your  engine  and  will  ensure  normal 
application of the warranty provided with your engine. 
-Do  not  make  any  unauthorized  changes  to  your 
engine. 
-Damages produced by use of unauthorized spare parts 
are not covered by the warranty. 
-Servicing  interventions  and  operations  must  be 
performed  in  a  workshop  approved  by  NANNI 
DIESEL. 

 

If the engine is used for a number of hours which is less 
than the number of hours indicated, servicing should be 
performed on a yearly basis. 
In this case, we recommend that the servicing operations 
be performed prior to wintering. The engine will thus be 
protected  by  a  new and clean  lubrication  oil. This  does 
not  dispense  with  the  requirement  to  perform  the 
wintering  operations  detailed  in  the  SILVERWAKE 
warranty. 
 
 

Servicing which can be performed by the owner 

 

Checks : 

Concerning  the  daily  checks  performed  on  the 
instrument  panel,  refer  to  the  instrumentation  section 
(p12-13) of the chapter covering operation

 

 

Fuel prefilter: draining of water 

 

Oil  level  (engine,  transmission  and 

power 

steering) 

 

Seawater filter (clean if necessary)

 

 

Level of coolant 

 

General tightness 

 

Stuffing box (if braided type)

 

 

Check of electrolyte level 

 

Alternator belt 

 

Zinc anode  

 

Control unit: inspection of 

accelerator/gearbox and trolling cables, general 
lubrication 

 

 
 
 
 
 

Fuel prefilter: draining of water  

 

 

Absolute cleanliness is required when working on 

the  fuel  circuit  since  the  injection  pump  and  the 
injectors  have  very  low  tolerances.  Even  minute 
particles  of  dust  or  dirt,  or  very  small  quantities  of 
water,  can  interfere  with  operation  of  the  fuel 
supply. 
Perform  this  operation  with  the  engine  cold  and 
stopped. 

The fuel prefilter is an optional equipment 
Check that the fuel prefilter does not contain any water. 
If it contains water, place a tray under the fuel prefilter. 
Drain  the  water  and  impurities  using  the  plug/valve  at 
the bottom of the filter bowl. 

Purge the fuel circuit. 

This should also be performed when the fuel circuit has 
dried or when a portion has been drained. 
Loosen  the  purge  screw  on  the  fuel  filter  bracket. 
Actuate the priming pump 

13

 (

if equipped). Unlock the 

hand  pump 

12

  and  press  the  button  repeatedly  until 

bubble-free  fuel  flows  out  at  the  purge  screw.  Tighten 
the purge screw and lock the hand pump.  
 

Oil  level  (engine,  transmission  and 

power  steering).

See page A-4. 

 

 

The oil checks must always be performed with the 

engine  stopped  and  cold.  Be  careful,  these  fluids  are 
flammable. Do not smoke in the vicinity of these fluids 
and  do  not  allow  for  any  sparks  or  flame  in  the 
vicinity.

 

 

Engine  casing  oil:  remove  the  gauge 

26

,  wipe  off  the 

gauge and reinstall it in the gauge tube. 
Pull  out  the  gauge  again  and  check  the  oil  level.  It 
should  be  located  between  the  min.  and  max.  positions 
on the gauge. If necessary, top up the oil level: open the 
air  filler  port 

24

,  pour  the  recommended  oil  (see 

technical  characteristics  in  appendices)  to  reach  the 
max. level indicated on the gauge without exceeding the 
max. level. Close the oil filler port. 
Transmission oil:  refer to the  documentation  relative to 
the transmission for this check. 

Power  steering

 (Z  transmission  only):  This  check  must 

be  performed  with  the  engine  stopped  and  cold,  and 
with  the  base  in  the  horizontal  position.  Open  the 
hydraulic  oil  tank  and  check  the  oil  level  using  the 
gauge.  It  should  be  located  between  the  min.  and  max. 
indicators.  If  this  is  not  the  case,  top  up  with  the 
recommended  fluid  (see  technical  characteristics  in 
appendices). 
 

 

If  the  oil  is  not  visible  in  the  tank,  contact  your  

NANNI INDUSTRIES-

approved dealer

 
 
 

Summary of Contents for 4.390 TDI

Page 1: ...cific appropriate measures are not taken CAUTION This symbol is used to indicate safety measures or to draw your attention to dangerous practices which could result in physical injury or damage to the boat or its components The engine user should take all the necessary precautions relative to handling and protection and should contact a professional for advice whenever necessary Failure to observe...

Page 2: ...ine any responsibility for interventions which have not been performed under our control Definition of application The Silverwake warranty is defined either for a pleasure boat or for a commercial use of the engine For more information concerning the details justifying the pleasure boat designation refer to our Silverwake warranty book The clutch disks are not guarantied on gear boxes equipped wit...

Page 3: ...llow the engine to cool before inspecting the oil level changing the oil or the oil filter cartridge Always use fuels and lubricants recommended by NANNI DIESEL EXHAUST GAS PREVENTION Run the engine in a properly ventilated space clear of people and animals Accumulated exhaust gases can be poisonous PRESSURE Do not open the coolant plugs or oil plugs when the engine is running or when it is hot Re...

Page 4: ...e environment Boat servicing and maintenance Use refit areas made available in the port Do not pollute the rain water networks with solvents acids oils and hydrocarbons Perform sanding and paint gun work only having belted the hull with a cover Observe all applicable rules as concerns use of anti fouling paints and preferably use paints which are less harmful for the environment Take all poisonous...

Page 5: ...result in damage to the engine by overheating Safety on board Carefully read the instructions manual and make it a habit to correctly and safety operate the engine and all the boat s components You should be perfectly familiar with the nautical code and the safety at sea rules Do not hesitate to contact the competent authorities or organizations Observe the maintenance and servicing guidelines whi...

Page 6: ...w to use the safety equipment Make sure you are perfectly familiar with the nautical code 3 ENGINE IDENTIFICATION On all correspondence requests for information and spare parts orders you must indicate the information specified on the engine and gearbox nameplates IMPORTANT Note the serial number and the designation of the engine model and transmission Keep a copy of this information in a safe loc...

Page 7: ... 5 21 Intake air cooler 22 Water injection exhaust elbow A 9 23 Anticorrosion anode A 9 A 4 Fuel supply and exhaust 24 Oil filler port A 9 25 Oil drain suction tube or pump A 9 A 5 26 Oil gauge A 9 A 4 27 Oil filter A 9 28 Oil Pressure switch pressure transmitter Lubrication 29 Heat exchanger exchanger body keel cooling A 9 30 Coolant filler port A A 9 A 4 31 Coolant filler port B A 9 32 Block dra...

Page 8: ...injure your skin Always wear gloves Note There is a specific installation configuration called keel cooling The main feature of this installation concerns operation of its cooling system which consists of a closed circuit only The circuit is submerged at locations in the seawater by which it is indirectly cooled by thermal conductivity between the envelope and the seawater Preparation before commi...

Page 9: ... a pump driven by a crankshaft through V belt s a water temperature exchanger or an exchanger body for a keel cooling configuration and a thermostat controlled valve Seawater circuit This circuit comprises a pump a freshwater seawater temperature exchanger a supercharged air cooler if equipped a fuel cooler if equipped a gearbox oil cooler if equipped and an exhaust elbow Coolant Recommendations f...

Page 10: ...e engine in terms of wear of parts seizure etc and thus reduce its service life 6 Use tap water for cooling A water which is too hard will result in scale deposits decreasing the efficiency of the cooling system This could lead to seizure of the piston 7 Use an antirust agent in the cooling water Corrosion in the closed cooling circuit will accelerate corrosion of the system while decreasing the e...

Page 11: ...tes Check that the seawater is flowing through the exhaust If the engine does not start on the first try repeat the operation waiting 5 to 15 seconds between each try with the contact off IMPORTANT After several unsuccessful tries to start the engine search for the cause Do not continue to try as this could result in water flowing back into the engine through the exhaust system close the seawater ...

Page 12: ...ls we reserve the right to present the new models in the appendices The instrument panels can contain all or part of the following indicators Control indicators Or with a Fly bridge instrumentation The instruments illustrated are often safety indicator lights take your time to familiarize yourself with these Don t hesitate to regularly check these when running the engine Alert indicators 1 2 3 4 1...

Page 13: ...hich is too high If the indicator light comes on with the engine turning stop the engine immediately and search for the cause Contact a qualified technician 7 Preheating Indicator light comes on when diesel glow plugs are heating the combustion chambers 8 Battery charge Comes on when the ignition switch is on If the indicator light comes on with the engine running this means there is a charging fa...

Page 14: ...off once the engine is started up 10 Warm up the engine at idle speed for a few minutes Do not accelerate the engine when starting it up 1 Place the control lever in the idle position and allow the lever to move into place 2 Check the gauges and indicator lights to monitor correct operation of the engine If any malfunction is observed stop the engine 3 Check for any fuel water or fluid leaks tight...

Page 15: ... not touch conductive parts Electrical interventions should be performed by a qualified technician If any mistakes are make this could create an accident or even a fire Avoid short circuits in the electrical system especially at the battery If operations must be performed when the engine is running be careful with rotating parts such as the belt on the alternator For work performed on the fuel sup...

Page 16: ...er C A On each use Fuel supply Oil level engine transmission and power steering C A On each use Lubrication Seawater filter clean if necessary C A On each use Level of coolant C A On each use Cooling General tightness C On each use Engine block Regular checks before and after use Stuffing box if braided type C A On each use Engine shaft boat tightness Check level of electrolyte C A Every 15 days A...

Page 17: ...hen every 200h or once yearly Lubrication Replacement of seawater pump rotor R After 20 h then every 200h or once yearly Cooling Cleaning and protection of engine C A N Once yearly Attachment of engine suspensions and alignment C A After 20 h then every 200h or once yearly Engine block Adjustment of valve clearances C A Every 400h or every two years Replacement of injector nozzles indirect injecti...

Page 18: ...te of last 400 hour inspection 1st year 2nd year 3rd year 4th year 5th year 6th year 7th year 8th year 9th year 10th year The 200 hour overhauls include the operations specific to those performed at 100 hours The 400 hour overhauls include the operations specific to those performed at 100 hours and 200 hours ...

Page 19: ...or dirt or very small quantities of water can interfere with operation of the fuel supply Perform this operation with the engine cold and stopped The fuel prefilter is an optional equipment Check that the fuel prefilter does not contain any water If it contains water place a tray under the fuel prefilter Drain the water and impurities using the plug valve at the bottom of the filter bowl Purge the...

Page 20: ... of fire Clean these as quickly as possible Do not throw these waste products into the sea this cleaning operation should be performed in an appropriate port area Stuffing box if braided type If your boat is equipped with a braided type stuffing box check the system s tightness This system is not perfectly tight so it is perfectly normal that you observe a slight amount of water coming in Correct ...

Page 21: ... is recommended on our engines to perform effective cleaning and ensure good engine breathing Be sure no impurities get into the engine Fuel filter see page A 5 Replacement of fuel filter The fuel filter 20 is a throw away type filter The fireguard envelope and the water probe must be preserved and reinstalled correctly if equipped The fire guard must not come into contact with the plastic purge s...

Page 22: ...he next season We recommend that you have these wintering operations performed by a NANNIDIESEL approved shop For more information refer to the service and maintenance section List of wintering operations Check of condition of coolant Rinsing of seawater cooling circuit with fresh water Suction of mixture formed by 50 water and 50 antifreeze in seawater circuit previously cleaned for storage durin...

Page 23: ...tle control malfunction Check linkage for any jams or twisting Idle speed too low Check idle speed and adjust it accordingly Turn adjustment screw clockwise to increase engine idle speed or counter clockwise to decrease engine idle speed TQAN Air and fuel filters fouled Clean Replace filters TQAN Fuel contaminated or too old Empty reservoir if polluted and fill with clean fuel Fuel line or air lin...

Page 24: ...eft de mogelijkheid de gebruiksaanwijzing in uw taal te downloaden op onze website http www nannidiesel com Se desiderate avere il libretto di istruzioni nella vostra lingua potrete scaricarlo dal nostro sito internet http www nannidiesel com Hvis du ikke har manualen på dit eget sprog kan du downloade den på vores hjemmeside http www nannidiesel com Se deseja obter o manual de utilização no seu i...

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