NANO Flux Twin, Assembly Instructions Manual

Page 1: ...the process before you start assembly Pay close attention to the alignment of all the parts in the diagrams Maintenance and operation instructions can be found at the end of this document Nano Flux T...

Page 2: ...Flywheel 1X 1X Connecting rod 2X 2X Burner body 1X 1X Foot bracket 1X 1X Foot 1X 1X Front plate 1X 1X Bearing bracket 1X 1X Nano Flux Twin Assembly instructions page 2 of 27 Copyright Kontax Engineeri...

Page 3: ...w 10X 10X M2x8 countersunk screw 2X 2X Crank bush 2X 2X 10mm O ring 2X 2X 13mm O ring 6X 6X Rubber feet 4X 4X ylinder 2X 2X Tube 2X 2X Wick 2X 2X Piston 2X 2X Fin block 2X 2X Nano Flux Twin Assembly i...

Page 4: ...Screw 4x M2x8 screws through the foot bracket into the foot and tighten Nano Flux Twin Assembly instructions page 4 of 27 Copyright Kontax Engineering Ltd 2019...

Page 5: ...uite tricky once you have the first O ring nearly all the way in by hand you can finish with the end of the torx driver and then proceed to the second O ring Repeat for the second fin block Nano Flux...

Page 6: ...ks upwards and push them into the hole in the packing tray This will hold them still while you perform the next couple of assembly stages Flat section Nano Flux Twin Assembly instructions page 6 of 27...

Page 7: ...tighten all the screws As you lightly tighten the screws the flat sections on the fin blocks will be pulled into alignment with the foot bracket When all the screws are lightly tightened you can full...

Page 8: ...countersinks and dimples upwards and screw 4x M2x8 screws through the base into the foot and tighten The screws will tighten halfway into the countersinks Nano Flux Twin Assembly instructions page 8 o...

Page 9: ...Peel the backing off the 4x rubber feet and stick over the dimples Remove from the packing tray when completed Nano Flux Twin Assembly instructions page 9 of 27 Copyright Kontax Engineering Ltd 2019...

Page 10: ...M2x8 countersunk screws through the front plate into the bearing bracket and tighten Note the middle hole in the bearing bracket is not used on this engine Countersink Not used Nano Flux Twin Assembly...

Page 11: ...into the step in the bottom of the fin block 2 Fit the cylinder in the fin block and slide it all the way up to the O ring 1 1 2 2 Nano Flux Twin Assembly instructions page 11 of 27 Copyright Kontax...

Page 12: ...Screw 6x M2x6 screws through the front plate into the fin blocks and tighten Nano Flux Twin Assembly instructions page 12 of 27 Copyright Kontax Engineering Ltd 2019...

Page 13: ...Screw the connecting rod screws into the pistons and tighten Nano Flux Twin Assembly instructions page 13 of 27 Copyright Kontax Engineering Ltd 2019...

Page 14: ...e Align the connecting rod screws pointing outwards Slide the pistons into the cylinders and allow the connecting rod ends to rest on the base Nano Flux Twin Assembly instructions page 14 of 27 Copyri...

Page 15: ...Remove the hub from the axle Nano Flux Twin Assembly instructions page 15 of 27 Copyright Kontax Engineering Ltd 2019...

Page 16: ...Slide the axle all the way into the bearings Nano Flux Twin Assembly instructions page 16 of 27 Copyright Kontax Engineering Ltd 2019...

Page 17: ...Fit the hub onto the axle Align the screw in the hub with the flat section on the axle and tighten Flat section Nano Flux Twin Assembly instructions page 17 of 27 Copyright Kontax Engineering Ltd 2019...

Page 18: ...Fit the crank bushes into the connecting rod bearings Nano Flux Twin Assembly instructions page 18 of 27 Copyright Kontax Engineering Ltd 2019...

Page 19: ...screw through the crank bush into the hub and tighten Align the crank bush with the hole in the axle Screw 1x M2x8 screw through the crank bush into the axle and tighten Nano Flux Twin Assembly instr...

Page 20: ...in the fin block You may need an elastic band for grip Take care that the O rings do not become pinched and make sure the tube is seated completely flat on the step inside the fin block Repeat for the...

Page 21: ...nt ONLY EVER PERFORM THIS STEP ON DRY WICK NEVER ON WICK THAT HAS BEEN SOAKED IN FUEL Insert the prepared end of the wick into the burner cap a pushing and twisting motion works best There must be 3 4...

Page 22: ...y into the base a pushing and twisting motion works best Take care that the O ring does not become pinched Position the burner body so that each hole is directly underneath each tube Wipe off any exce...

Page 23: ...Fit the burner caps into the burner bodies Nano Flux Twin Assembly instructions page 23 of 27 Copyright Kontax Engineering Ltd 2019...

Page 24: ...The engine is now fully assembled Nano Flux Twin Assembly instructions page 24 of 27 Copyright Kontax Engineering Ltd 2019...

Page 25: ...heels a sharp spin in either direction It may take several sharp spins to get the engine going The engine should start up and run for about 10 15 minutes before the fuel runs out It is best to extingu...

Page 26: ...the engine To clean the piston disassemble the engine by following the assembly instructions backwards until you can remove the piston and connecting rod from the engine Wipe with a paper towel or ti...

Page 27: ...t is dirty The regenerator material is very fine 000 grade steel wool Form the spare regenerator into a cylinder with a flat end and insert into a tube Push it in with the flat end of a pencil until i...