NANO GEN2-1110, User Manual

Page 1: ...GEN2 NITROGEN GENERATOR USER GUIDE...

Page 2: ...ipment Overview 9 7 System Layout 10 7 1 Site Location 11 7 2 Mechanical Installation 11 8 Electrical Control Panel 12 8 1 Remote Alarms 13 8 2 Remote Start Stop 13 8 3 Start up Procedure 13 8 4 HMI I...

Page 3: ...ation site and be kept in an easily accessible place NOTES highlight important sections of information where particular care and attention should be paid CAUTIONS indicate any situation or operation t...

Page 4: ...r your own safety when carrying out work on this product all relevant national safety regulations must be complied with relating to pressurized and electrical systems This product is only designed to...

Page 5: ...oduction When a generator is specified with an internal dryer each CMS column has a unique adsorption media tube technology dryer fitted into the bottom of each column The unique intergrated dryer doe...

Page 6: ...top cover can be removed by removing the screws and lifted off in multiple pieces Damage to Packaging Check immediately to establish whether damage has occurred to the external packaging and if the d...

Page 7: ...den crate It is recommended that the crate be moved into position using a forklift truck or pallet truck Remove the generator from the wooden crate using an overhead crane Use the following illustrati...

Page 8: ...15 03 382 71 33 1812 6 37 162 12 48 317 31 57 802 68 20 1732 5 GEN2 3130 1 36 18 919 21 65 550 71 33 1812 6 37 162 12 48 317 31 57 802 68 20 1732 5 GEN2 4130 1 42 79 1087 28 26 718 71 33 1812 6 37 16...

Page 9: ...Buffer Tank Dimension H 1 2 Port 3 N2 Outlet Dimension G 1 2 Port 4 Main Power Inlet 5 HMI Screen Display 6 10 11 12 N2 Outlet pressure Gauge Sample Point 1 8 Port Top Cover 13 Silencers Mufflers Air...

Page 10: ...ustomers responsibility to ensure pressure relief valves are fitted to the compressed air system All vessels supplied by nano come with a pressure relief valves and pressure gauge as standard 2 Buffer...

Page 11: ...er vessel and compressed air supply The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the generator and nitrogen supply to the applications shown in the table belo...

Page 12: ...ontrol Panel Electrical Power Requirements Supply 88 264 VAC 47 63 Hz Input Current 1 3 0 8A 115 230 VAC Main Power Connection Remote Start Stop Alarm Outputs Main Connections fig 1 RS Remote Start Ca...

Page 13: ...wn procedure stop cycling and go into standby mode this can also be achieved by using the shutdown feature on the HMI screen displaying STANDBY on the display once completed Using remote stop start en...

Page 14: ...to the fault log Set Time This screen allows the end user to enter the correct time and date Login Access to the Menu structures there are 3 levels of pass code protection within the screen Service R...

Page 15: ...ff Pressure Units bar psi Installation Level 2 Access You are able to adjust the following Installation date Commissioned by Company name of commisioning engineer Service interval Service Details Leve...

Page 16: ...tion gas at 7 25 145 psi 0 5 10 bar Allow the display to stablize before moving on to the next step 4 Follow the Sensor Calibration Procedure page 18 5 Once calibrated close ball valve B remove the c...

Page 17: ...nd introduce calibra tion gas at 7 25 145 psi 0 5 10 bar Allow the display to stablize before moving on to the next step 4 Follow the Sensor Calibration Procedure page 18 5 Once calibrated close ball...

Page 18: ...sor will revert back to normal monitoring mode Using the Next increment button and the Previous decrement button set the display to that of the calibration gas level Press the Enter button This will S...

Page 19: ...he generator is left operating in a safe working condition after completion of maintenance 10 1 Daily checks Visual and functional check of the generator should be carried out daily Check the generato...

Page 20: ...130 A BSP 130 A NPT 130 GEN2 3130 GEN2 4130 GEN2 6130 GEN2 8130 GEN2 10130 GEN2 12130 Oxygen Analyzer Recommended Service Intervals E Galvanic Cell P P P P F Zirconian Cell P Service A A XXX 130HP 2 E...

Page 21: ...fuse 10 Inlet pressure min 88psig 6barg If not adjust inlet pressure settings check rating plate 11 Solenoid valve not functioning correctly if there is power to the coil replace valve A correctly wo...

Page 22: ...ir supplied from an oil lubricated compressor to keep its operating temperature low to minimize oil vapor Where this is not possible an additional activated carbon adsorber must be used To claim under...

Page 23: ...Page 23 17 110 0143 14 Electrical Schematic 14 1 GEN2 1110 2110 3110 2130 3130 4130 6130 8130 10130 12130...

Page 24: ...46 USE CONNECTIONS 3 4 5 EARTH GREEN WIRE TO TERMINAL 3 NEUTRAL BLACK WIRE TO TERMINAL 4 LIVE RED WIRE TO TERMINAL 5 CABLE DESCRIPTIONS 1 HMI POWER LEAD 2 OXYGEN SENSOR O2 CELL 3 OXYGEN SENSOR OUTLET...

Page 25: ...e Man ol nlet Pressure rans u er Com resse A r nlet U ER VESSEL Exhaust Control Valve Column Pressure Gauge Purge Control Valve NRV nlet Control Valve Outlet Control Valve Outlet Control Valve nlet Co...

Page 26: ...Page 26 17 110 0143 Notes...

Page 27: ...Page 27 17 110 0143 Notes...

Page 28: ...704 897 2182 Fax 704 897 2183 Internet www n psi com E mail support n psi com nano purification solutions ltd Dukesway Team Valley Trading Estate Gateshead NE11 0PZ United Kingdom Telephone 44 0 191...