Napoleon HMF100, Installation And Operating Instructions Manual

Page 1: ...free of cracks Before installing this unit contact the local building or fire or other authority having jurisdiction and follow their guidelines Operate only with the doors tightly closed Do not use an elevated grate or otherwise raise the fire This heater is designed to burn natural wood only Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as com...

Page 2: ...Nstallation 26 5 1 flue chimney FOR HMF100 IN CONFIGURATIONS 26 5 1 1 controlling draft 26 5 1 2 measuring draft 26 5 2 minimum clearance to combustibles 27 5 3 GENERAL PLENUM AND DUCTING CLEARANCE TO COMBUSTIBLES 27 5 3 1 minimum ceiling height requirements 27 5 3 2 installation with return supply plenums and complete duct system 27 5 3 3 installation with the hmfk dp diffusion plenum 28 5 4 embe...

Page 3: ...OMNI listing and may void the war ranty It may also create a hazardous installation Read through these instruc tions thoroughly before starting your installation and follow them carefully throughout your project INSTALLATION OVERVIEW CHIMNEY INSTALLATION Section 5 1 PRIMARY AIR CONTROL Section 5 1 BLOWER MODULE DOOR COMPONENT REPLACEMENT Section 7 7 RATING PLATE INFORMATION BEHIND COVER Section 2 ...

Page 4: ...pt clear and free from combustible materials gasoline and other flammable vapors and liquids under no circumstances should this appliance be modified do not use this appliance if any part has been under water immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water do not operate the applia...

Page 5: ...pliance is hot when operated and can cause severe burns if contacted Children and pets must be kept from touching the appliance when it is hot con tact your local authorized dealer distributor for safety screens that may be available for this product combustible material such as firewood wet clothing etc placed too close can catch fire objects placed in front of the appliance must be kept a minimu...

Page 6: ...W415 1066 A 03 06 12 6 air flow circulation and heat transfer COMBUSTION AIR FLOW EXHAUST PATH AIR INLET PATH ...

Page 7: ...uilt in 1 6 HP blower Firebrick lining for firebox creates kiln like tempera tures for maximum efficiency and low emissions Manual switch for summer fan operation do not let the appliance become hot enough for any part to glow red Optional Modules Available 10 Kw Electric Furnace Module HMFK EF10 Napoleon Diffusion Plenum HMFK DP Certification Standards and Installation Codes UL391 2010 CSA B366 1...

Page 8: ...let terminals must be installed with adequate ground clearance and be sufficiently shielded from prevailing winds to prevent from reversing in the vent system 3 1 location and clearances For detailed clearance to combustibles plenum and venting considerations see Section 5 0 Do not install into any area having a ceiling height less than the minimum ceiling height requirements listed in section 5 3...

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Page 10: ...installing a system for make up fresh air the installer must take into ac count a satisfactory air make up rate in the likelihood that more than one fuel burning furnace in a multi furnace configuration may operate at the same time ...

Page 11: ...ASE PALLET SHOULD NOT BE REMOVED UNTIL THE FURNACE IS PLACED CLOSE TO ITS FINAL Installation LOCATION Lifting OF THE furnace SHOULD BE THROUGH THE BASE PALLET LIFTING OF FURNACE BY METAL BASE HOUSING CAN RESULT IN DAMAGE the installation of the furnace must be done in accordance with rules of au thorities having jurisdiction and the can csa b365 01 r2006 standard for solid fuel burning appliances ...

Page 12: ... of the furnace near top to prevent furnace toppling when the skid furnace are tilted high centre of gravity 2ND Installer supports weight of unit from top installer 1 installer 2 installer 2 installer 1 step 3 Pull the skid from under the unit and gently tilt the furnace upright onto the levelling feet use extreme caution to avoid toppling of unit crush hazard 4 3 removal of furnace from base of ...

Page 13: ...rced air system on either the left or right side of the furnace The furnace is shipped with an air filter and air filter frame but there are no precut knockouts in the furnace panels that would receive the air filter frame Instead the side and rear panels are pre punched with four 4 sets of L shape hash marks which identify the four corners of the rectangular cut out the installer will be required...

Page 14: ...FURNACE WALL WITH SUPPLY CONDUITS ALL SUPPLY LINES CARRYING 120V OR GREATER SHOULD MAINTAIN A MINIMUM CLEARANCE OF 6 152 mm TO FURNACE PLENUM AND DUCTING SURFACES MAINTAIN MINIMUM 18 457 mm CLEARANCE BETWEEN ALL FURNACE EXHAUST COMPONENTS AND ELECTRICAL WIRING CARRYING 120V OR GREATER MAINTAIN A MINIMUM OF 4 FEET 1219 mm CLEARANCE BETWEEN CONDUCTORS CARRYING 120V OR GREATER AND THE FRONT OF THE FU...

Page 15: ...tor feed through connectors and strain relief as required by electrical code and route wires to the door switch junction box located at the front of the furnace note The front door switch junction box can be relocated to the left front corner post if the supply conductors are brought in through the left side panel The function of the door switch is to stop the flow of electrical power to the contr...

Page 16: ...URNACE BASE CONTROL WIRES TO WOOD FURNACE THERMOSTAT CONTROL WIRES TO ELECTRIC FURNACE OPTIONAL THERMOSTAT Review Section 6 General Operating Instructions CAUTION Push wiring back into door switch junction box replace and secure switch box cover Connect 24V control wires from wood fur nace thermostat to terminal 1 and 2 on 24VAC terminal block affixed to the base of the furnace Replace front lower...

Page 17: ... BORNE T I DU SCHÉMA JUMPER SET FROM ELECTRIC FURNACE OPTIONAL CONTROL PRODUITS NAPOLÉON SCHÉMA DES CONTRÔLES ET DES CIRCUITS DE LA FOURNAISE HMF100 SCHÉMA ÉLECTRIQUE 9 FÉVRIER 2012 ELECTRIC ÉLECTRIQUE W385 1872 A 24 VAC CIRCUIT 24 CIRCUITS DE VCA M M TT TT FIELD WIRE Use 7 8 hole saw or punch set centered on appropriate dimple to make access hole for harness The installer will have to mount the f...

Page 18: ...H SUPPLY PLENUM SUPPLY PLENUM FAN LIMIT HARNESS RETURN AIR RETURN AIR Choose left or right side of the front or rear of the supply plenum based on where the return air filter bracket is being mounted and use diagram to locate and drill 7 8 267 mm diameter hole 4 5 3 mounting and wiring the fan limit switch ...

Page 19: ... 165 f 74 C fan off 110 f 43 C 10 10 51 mm 51 mm 254 mm 254 mm 2 2 SUPPLY PLENUM HOLE LOCATION WHEN AIR FILTER BRACKET IS INSTALLED ON LEFT SIDE PANEL HOLE LOCATION WHEN AIR FILTER BRACKET IS INSTALLED ON RIGHT SIDE PANEL RIGHT SIDE PANEL LEFT SIDE PANEL note If rear installation is chosen for the fan limit switch 24 610 mm service clearance is required at the side of the unit the fan limit switch...

Page 20: ...rews Run harness down side panel of furnace and into 7 8 diameter access hole From the inside of the furnace thread the end of the limit harness through the reducing washer supplied with the harness Move the washer up the harness until it reaches the furnace wall the reducing washer and the 90 elbow of the harness will form a snap fit sandwiching the furnace panel between them If wire harness is o...

Page 21: ...ape the firebox Ensure overlap joint is tight as illustrated BAFFLE SECONDARY AIR TUBES OVERLAP JOINT WARNING WARNING OPERATION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE TEMPERA TURES THAT COULD DAMAGE THE APPLIANCE CHIMNEY AND THE SURROUNDING ENCLO SURE 2200 A A A A A A A A A A A A A A A A A A A A B A D D E F F BRICK OVERVIEW DOOR HANDLE NUT DOOR HANDLE LATCH LOCK WASHER DOOR S...

Page 22: ...ES CARRYING 120V OR GREATER SHOULD MAINTAIN A MINIMUM CLEARANCE OF 6 152 mm TO FURNACE PLENUM AND DUCTING SURFACES MAINTAIN MINIMUM 18 457 mm CLEARANCE BETWEEN ALL FURNACE EXHAUST COMPONENTS AND ELECTRICAL WIRING CARRYING 120V OR GREATER MAINTAIN A MINIMUM OF 4 FEET 1219 mm CLEARANCE BETWEEN CONDUCTORS CARRYING 120V OR GREATER AND THE FRONT OF THE FURNACE WARNING WARNING BURNING YOUR APPLIANCE WIT...

Page 23: ...lectric element assembly over internal weld studs and secure using four 4 nyloc lock nuts Take wiring harness from electric element assembly installed in previous step and bring forward to front of furnace Take the plastic bulk head end connector that terminates the wiring harness and push down through the blower division bulk head remove rectangular knock out blower division bulk head ...

Page 24: ...ol panel Gently slide the blower assembly out the front of the furnace Locate and secure the electric furnace con trol board to the main electrical control board using four 4 hex head screws supplied with the HMFK EF10 kit Take the 4 wires F F C 1 from the electric furnace control board and connect them to the correspond ing terminals F F C 1 on the main electric control board Connect the 240V sup...

Page 25: ... strain relief for the control wires Connect control wires to terminals 3 and 4 of terminal strip IV terminal strip mounted on furnace floor See wiring diagrams in Section 4 5 4 on page 20 Locate and fasten the blower division cover and the blower door onto the furnace and energize both 120V and 240V power sources at the resident disconnect note The electric furnace thermostat should be maintained...

Page 26: ...ses during installation do not block or restrict air do not impede air movement in zones marked clearance to combustibles minimum clearance to combustible dimensions must be implemented Use of inclined manual dampers are forbidden Barometric dampers can be installed to maintain normal operating draft between 0 04 and 0 06 W C 10 Pa and 15 Pa if operating draft range is exceeded it can cause solid ...

Page 27: ...base of the HMF100 Option A 7 foot 6 inches 2 29 m is the minimum ceiling height required when the HMF100 is configured with the Napoleon HMFK DP Napoleon Diffusion Plenum Option B The ceiling height required can be reduced to 6 foot 6 inches 1 98 m when the HMF100 is connected with both supply and return air plenums and a complete ducting system See section 5 3 2 for clearance to combustible requ...

Page 28: ...YSTEM PLENUM DUCTING CLEARANCE TO COMBUSTIBLES SECTION A B C TOP 4 102 mm 4 102 mm 1 25 mm BOTTOM SIDES 4 102 mm 6 152 mm 1 25 mm When installing an HMF100 without a return air plenum the filter rack and filter must be installed on the rear panel of the furnace behind the blower Failure to comply with this requirement may result in smoke and ash being drawn in through the intake and distributed ou...

Page 29: ... of floor protection 4 102 mm EMBER STOP 3 EMBER STOP 18 457 mm EMBER STOP SIDE DIMENSIONS EMBER STOP FRONT AND REAR DIMENSIONS 4 102 mm 89 mm NEVER INSTALL A FILTER RACK AND FILTER ON THE FURNACE SIDE PANELS WHEN CONFIGUR ING FURNACE WITHOUT A RETURN AIR PLENUM SPILT EMBERS FROM THE FUEL LOADING AREA COULD BE DRAWN INTO THE FILTER FURNACE AND DUCT SYSTEM CAUSING A POTENTIAL FIRE PROPERTY DAMAGE A...

Page 30: ...rnace will remain a low fire burn Moving the air control lever to the right of the neutral position will adjust the intensity level of the high fire burn when the thermostat calls for heat Inadequate draft may cause back puffing into the room and may cause plugging of the chimney Too much draft may cause an excessive temperature in the appliance glowing red appliance parts or an un controllable bu...

Page 31: ...DO NOT LOAD FIREBOX MORE THAN ONE HALF FULL DURING A POWER OUTAGE MAINTAIN VIGILANCE OF FURNACE TO INSURE NO OVER FIRING high temperatures can build in the duct work to ensure air circulating in a grav ity method remove air filter from furnace ensure all supply and return air grills are free from household objects or debris and ensure any manual damp ers in the duct network are fixed in a full ope...

Page 32: ...e plenum This will provide air circulation during the summer time when the furnace is not being used ensure the manual switch remains pulled out into the auto position during the heating season failure to comply with this will result in excessive chilling of the exhaust products as they pass through the furnace flue and the chimney sys tem this chilling will result in the condensation of exhaust p...

Page 33: ...ls Burn dry wood only Closing the door too quickly after refuelling will reduce the firebox temperature and may result in an unsatisfactory burn As soon as the door is closed you may if glass door is installed observe a change in the flame pattern The flames will get smaller and lazier because less oxygen is getting into the combustion chamber The flames however are more efficient The flames will ...

Page 34: ... firebricks do not use elevated grate or otherwise raise the fire do not store wood within appliance installation clearances or within the space required for re fueling and ash removal When refuelling slowly open the door to prevent smoke spillage Use a pair of long appliance gloves when feeding the fire Keep a small steel shovel nearby to use as a poker and to remove ashes Do not store wood withi...

Page 35: ... full size wood in tightly packed bundles Never create a flash fire during a power out condition damage to the furnace is likely and all warranties will be void Typical symptoms of flash fires which have caused over firing include glowing furnace components and melted exterior paint A bed of ashes approximately 1 25 mm deep should be left on the firebox bottom to help maintain a hot charcoal bed W...

Page 36: ...AINED IN GOOD CONDITION CLEANOUT OF THE HEAT EXCHANGER FLUE PIPE CHIMNEY AND DRAFT INDUCER IF USED IS ESPECIALLY IMPORTANT AT THE END OF THE HEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER MONTHS CAUSED BY ACCUMULATED ASH CAUTION IMPORTANT Establish a routine for the storage of fuel care of appliance and firing techniques Check daily for creosote build up until experience shows how often cl...

Page 37: ...mney flue of a slow burning fire and when ignited make an extremely hot fire Check your chimney from creosote and soot build up daily until a safe frequency for cleaning is established The chimney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote build up has occurred Be aware that the hotter the fire the less creosote is deposite...

Page 38: ...stacked in a man ner that air can get to all parts of it and covered in early spring to be ready for burning that fall 7 5 SELECTING WOOD Inspect and replace all broken firebricks ad baffles Refer to Section 4 7 for Brick and Baffle Installation 7 6 firebricks and baffles All homes with a solid fuel burning appliance should have at least one fire extinguisher in a central location known to all and...

Page 39: ...clean dry cloth and non abrasive cleaner DO NOT CLEAN gLAss wHEN HOT clean the glass after the first 10 hours of operation with a recommended appliance glass cleaner Thereafter clean as required The glass is very strong but do not let burning fuel rest or fall against it and always close the door gently NEvER FORCE IT sHUT if the glass should ever crack or break while the fire is burning do not op...

Page 40: ...Y DAMAGE OR PERSONAL INJURY WARNING APPLIANCE AND ACCESSORY REPLACEMENT PARTS PART NUMBER DESCRIPTION W010 2325 REPLACEMENT GLASS GASKET W010 2572 TRANSFORMER 120V 24V 40VA W010 2758 FAN LIMIT CONTROL ASSEMBLY W018 0118 FIBRE BAFFLE F W020 0043 GASKET DOOR KIT W020 0563 GASKET GLASS KIT W010 2325 ASSY REPLACEMENT GLASS AND GASKET W090 0015 FIREBRICK A 1 25 x4 5 x9 W090 0018 FIREBRICK D 2 25 x1 250...

Page 41: ...aft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help With the electric power confirmed to the furnace and the thermostat turned up full 1 Check to see if the manual damper can be opened any further to allow more comubustion air into the firebox 2 Remove front lower panel and examine servo motor and chain linkage Does the servo motor rotate...

Page 42: ...long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON All parts replaced under the President s Limited Lifetime warranty Policy are subject to a single claim NAPOLEON will provide replacement parts at a prorated value of the current retail price All parts replaced under the warranty will be covered for a period of 90 days from the date of t...

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