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Grids And Warming Rack

: The grids and warming rack are best cleaned with a brass wire brush during the 

pre-heating period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) 

will discolor permanently from regular usage due to the high temperature of the cooking surface.

Control Panel

: The control panel text is printed directly on the stainless steel and with proper 

maintenance will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel 

cleaner available from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, 

especially the printed portion of the control panel or the printing will gradually rub off. 

Cleaning Inside The Gas Grill

: Remove the cooking grids. Use a brass wire brush to clean loose debris from 

the casting sides and underneath the lid.  Scrape the sear plates with a putty knife or scraper, and use a 

wire brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass 

wire brush. Sweep all debris from inside the gas grill into the drip pan. 

WARNING!

 Accumulated grease is a fire hazard.

Drip Pan

:  Clean the drip pan frequently (every 4 – 5 uses or as often as required) to avoid grease buildup. 

Grease and excess drippings pass through to the drip pan, located beneath the gas grill and accumulate 

in the disposable grease tray below the drip pan.  To access the disposable grease tray or to clean the 

drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other 

material as this could prevent the grease from flowing properly. The pan should be scraped out with a 

putty knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on gas grill usage.  

For supplies, see your Napoleon Gas Grill dealer.

Cleaning The Outer Grill Surface: 

Do not use abrasive cleaners or steel wool on any painted, porcelain or 

stainless steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be 

cleaned with warm soapy water while the metal is still warm to the touch. To clean stainless surfaces, use 

a stainless steel or a non-abrasive cleaner.  Always wipe in the direction of the grain. Over time, stainless 

steel parts discolor when heated, usually to a golden or brown hue.  This discoloration is normal and does 

not affect the performance of the grill. Porcelain enamel components must be handled with additional 

care. The baked-on enamel finish is glass-like, and will chip if struck. Touch-up enamel is available from 

your Napoleon Grill dealer. 

WARNING!

 Hose: Check for abrasions, melting, cuts, and cracks in the hose. If any of these 

conditions exist, do not use the gas grill. Have the part replaced by your Napoleon Gas Grill dealer or 

qualified gas installer.

WARNING!

 When reinstalling the burner after cleaning it is very 

important that the valve/orifice enters the burner tube before lighting your 

gas grill. If the valve is not inside the burner tube a fire or explosion could 

occur.

Tube Burner

: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive 

environment can cause surface corrosion to occur. This can be removed with a brass wire brush.

CAUTION!

 Beware of Spiders.

Spiders and insects are attracted to the smell of Universal Liquefied Petroleum Gas and Natural Gas. 

The burner is equipped with an insect screen on the air shutter, which reduces the likelihood of insects 

building nests inside the burner but does not entirely eliminate the problem. A nest or web can cause the 

burner to burn with a soft yellow or orange flame or cause a fire (flashback) at the air shutter beneath the 

control panel. To clean the inside of the burner, it must be removed from the gas grill: Remove the screw 

that attaches the burner to the back wall.  Slide the burner back and upwards to remove.  Cleaning: Use 

a flexible venturi tube brush to clean the inside of the burner. Shake any loose debris from the burner 

through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports can close over 

time due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit 

to clean them.  Drill out blocked ports using this drill bit in a small cordless drill. The ports are easier to 

clean if the burner is removed from the grill, but it can also be done with the burner installed. Do not flex 

the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner ports only, 

not for the brass orifices (jets) which regulate the flow into the burner. Take care not to enlarge the holes.  

Ensure the insect screen is clean, tight, and free of any lint or other debris.

Reinstallation

: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when 

installing. 

Summary of Contents for LEX 485

Page 1: ...re department LEX 485 SAI Global SAI 400025 AS4557 DO NOT REMOVE WARNING Do not try to light this appliance without reading the LIGHTING instructions section of this manual Do not store or use gasolin...

Page 2: ...er the wholesale price of any warranted but defective part s NAPOLEON will not be responsible for the installation labor or any other costs or expenses related to the re installation of a warranted pa...

Page 3: ...the supply when being stored indoors Inspect the gas line hose before each use If there is evidence of excessive abrasion or wear it must be replaced before using the gas grill with a replacement hose...

Page 4: ...rtial enclosure that includes an overhead cover and no more than two sidewalls These sidewalls may be parallel as in a breezeway or at right angles to each other Within a partial enclosure which inclu...

Page 5: ...LL HEIGHT 49 1 4 125cm 59 1 4 151cm LID OPEN 14 1 4 36cm 35 89cm OVERALL WIDTH 57 3 4 147cm OVERALL DEPTH 27 1 2 70cm 36 1 4 92cm GRILL HEIGHT GRILL SIZE 485 in 2 3130 cm 2 WARMING RACK SIZE 190 in 2...

Page 6: ...th drip pan Do not route hose over top of back panel Ensure all hose connections are tightened using two wrenches Do not use teflon tape or pipe dope on any hose connection Ensure the hose does not co...

Page 7: ...Cylinder Installation Cylinder Connection Ensure that the gas regulator hose is kink free Remove the cap or plug from the cylinder fuel valve Insert the POL regulator nipple onto the POL fuel valve Ha...

Page 8: ...t and remove all sources of ignition See Leak Testing Diagram for areas to check Turn all burner controls to the off position Turn gas supply valve on Brush a half and half solution of liquid soap and...

Page 9: ...burner lights or light by match 4 If the pilot and burner will not ignite within 5 seconds turn the control knob to the off position and wait 5 minutes for any excess gas to dissipate Either repeat s...

Page 10: ...ound chicken on the rotisserie will be done in approximately 1 hours on medium to high See Your all Season Grill cookbook by Napoleon for more detailed instructions WARNING Barbecue sauce and salt can...

Page 11: ...nto the charcoal and vaporize into smoke giving the food its delicious grilled taste The Napoleon infrared burner cooks in the same way In each burner 10 000 ports each with its own tiny flame cause t...

Page 12: ...to Napoleon s woodchip smoker Chicken pieces High setting 2 min each side then medium low to low setting 20 25 min The joint connecting the thigh and the leg from the skinless side should be sliced 3...

Page 13: ...mbustion air Keep the cylinder enclosure ventilation openings located on the cart sides and at the front and back of the bottom shelf free and clear from debris WARNING Turn off the gas at the source...

Page 14: ...brown hue This discoloration is normal and does not affect the performance of the grill Porcelain enamel components must be handled with additional care The baked on enamel finish is glass like and wi...

Page 15: ...leaning Do not clean the ceramic tile with a wire brush If debris is collecting on your burner light the burner and operate on high for 5 minutes with the lid open allowing debris to burn off Infrared...

Page 16: ...umbling noise and fluttering blue flame at burner surface Lack of gas Supply hose is pinched Dirty or clogged orifice Spider webs or other matter in venturi tube Universal Liquefied Petroleum Gas regu...

Page 17: ...ent 4 Proof of purchase photocopy of the invoice In some cases the Customer Solutions Representative could request to have the parts returned to the factory for inspection before providing replacement...

Page 18: ...lly assembled and operates to your satisfaction 3 Assemble the grill where it is to be used lay down cardboard or a towel to protect parts from being lost or damaged while assembling 4 Most stainless...

Page 19: ...www napoleongrills com 19 1 X N430 0002 16 X N570 0073 1 4 20 X 3 8 3 8 10mm non relvolving caster left side...

Page 20: ...www napoleongrills com 20 Propane Only 4 x N570 0080 14 x 1 2 3 8 10mm...

Page 21: ...www napoleongrills com 21 6 x N570 0080 14 x 1 2 3 8 10mm Propane Only...

Page 22: ...www napoleongrills com 22 3 8 10mm 4 x N570 0080 14 x 1 2 1 X N430 0002...

Page 23: ...the grill head remove zip tie holding regulator This was installed at the factory to protect the regulator hose during shipping and is no longer required Take care when removing the tie not to damage...

Page 24: ...www napoleongrills com 24 3 8 10mm 4 x N570 0080 14 x 1 2 ATTENTION Ensure that all tabs are bent down before installation...

Page 25: ...www napoleongrills com 25 2 x N570 0080 14 x 1 2 3 8 10mm Back View Front View ATTENTION Ensure that all tabs are bent up after installation...

Page 26: ...www napoleongrills com 26 disposable grease tray...

Page 27: ...www napoleongrills com 27 3 8 10mm 6 x N570 0080 14 x 1 2 Back View Front View ATTENTION Ensure that all tabs are bent up after installation...

Page 28: ...www napoleongrills com 28 3 8 10mm 2 x N570 0073 1 4 20 X 3 8...

Page 29: ...www napoleongrills com 29 8 x N570 0076 8 X 1 2 4 x N570 0013 8 X 5 8 Engage edge of shelf under ribs in end cap N570 0013 8 X 5 8...

Page 30: ...www napoleongrills com 30 4 x N570 0082 1 4 20 X 5 8 3 8 10mm 4 x N735 0001 Tabs located on either side of ice bucket must engage notches in side shelf...

Page 31: ...napoleongrills com 31 4 x N570 0082 1 4 20 X 5 8 3 8 10mm 4 x N735 0001 1 x N160 0023 Fit orifice into burner tube and secure with hose retainer clip supplied Attach the wire to the side burner electr...

Page 32: ...www napoleongrills com 32 4 x N570 0099 14 x 3 4 3 8 10mm 4 x N340 0007 WARNING Do not over tighten the screws as this will cause the handle to crack Propane Only 1 2 3 3 8 10mm N570 0080 14 x 1 2...

Page 33: ...www napoleongrills com 33 2 x N105 0011 1 2 x N160 0022 2 3 BOTTOM TOP 4...

Page 34: ...www napoleongrills com 34 FOLD TABS OVER TO SECURE GLASS IN PLACE...

Page 35: ...www napoleongrills com 35...

Page 36: ...www napoleongrills com 36 Rotisserie Kit Assembly Instruction optional Assemble rotisserie kit components as shown Ensure stop bushing is tightened on the inside of hood casting...

Page 37: ...ttached so that no part of the hose touches the underside of the grill or drip pan A fire will result if these directions are ignored Clip hose to side panel using hose retainer clip supplied Ensure t...

Page 38: ...st be leak tested before operating the grill Do not use pipe dope or teflon tape on this connection Tighten the connection with two wrenches WARNING FIRE HAZARD WARNING Do not route hose over top of r...

Page 39: ...light bracket x 21 N570 0008 8 x 1 2 screw x 22 N475 0347 AU control panel x 23 N010 0835 AU manifold assembly p N010 0838 AU manifold assembly n 24 Z510 0003 black silicone lid bumper x 25 N660 0002...

Page 40: ...062 door handle x 63 N555 0025 lighting rod x 64 N485 0016 pivot pin door top x 65 N485 0017 pivot pin door bottom x 66 N570 0099 14 x 3 4 screw x 67 N570 0082 1 4 20 x 5 8 screw x 68 N735 0001 insula...

Page 41: ...ire clip x 99 N590 0189 cutting board x 100 N500 0041 side burner plate x 101 N100 0037 side burner electrode x 102 N305 0059 side burner grate x 103 N455 0057 side burner orifice 62 x 104 N160 0016 s...

Page 42: ...21 45 80 46 41 21 31 91 97 102 98 100 90 21 93 20 26 26 22 69 25 19 94 92 18 55 36 79 21 90 103 74 95 71 73 67 106 104 72 72 52 75 67 68 83 82 83 81 3 17 12 11 55 14 64 61 66 60 58 76 59 62 59 65 63...

Page 43: ...www napoleongrills com 43 Notes...

Page 44: ...N415 0275 AU...

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