Napoleon StarFire GD70NT-S, Installation And Operating Instructions Manual

Page 1: ... touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the supplier This appliance may be installed in an aftermarket permanently located ma...

Page 2: ... 3 1 HORIZONTAL AIR TERMINAL INSTALLATION 22 4 3 2 VERTICAL AIR TERMINAL INSTALLATION 23 4 4 GAS INSTALLATION 24 4 5 OPTIONAL WALL SWITCH THERMOSTAT 25 4 6 MOBILE HOME INSTALLATION 25 5 0 FRAMING 26 5 1 MINIMUM CLEARANCE TO COMBUSTIBLES 27 5 2 PROTRUDING FINISH 28 5 3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES 29 5 4 MINIMUM MANTEL CLEARANCES 29 6 0 FINISHING 30 6 1 DOOR INSTALLATION 30 6 2 DOOR ...

Page 3: ...ection Louvre see LOUVRE INSTALLATION section Venting see VENTING section Logo see LOGO PLACEMENT section See FINISHING section for Log shipping bracket Decorative panels Charcoal Strip Log placement Char coal and glowing embers Rating plate see RATING PLATE INFORMATION section ...

Page 4: ...ative that the control compartments burners and circulating blower and its passageway in the appliance and venting system are kept clean The appliance and its venting system should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free...

Page 5: ...ASS DOOR OPENED OR REMOVED PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE PROVIDE ADEQUATE VENTILATION NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48 FROM THE FRONT FACE OF THE UNIT SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT AVOID CONTACT WHEN THE APPLIANCE IS OPERATING FIRE RISK E...

Page 6: ...must be electrically connected and grounded in accordance with local codes use the current CSA C22 1 Canadian Electrical Code in Canada or the ANSI NFPA 70 National Electrical code in the United States We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists www nficertified org FO...

Page 7: ...N MANUAL FOR MINIMUM AND MAXIMUM VENT LENGTHS RÉFÉRER AU MANUEL D INSTALLATION DE PROPRIÉTAIRE POUR LES LONGUEURS D ÉVACUATION MINIMALE ET MAXIMALE UN COMBUSTIBLE SOLIDE NE DOIT PAS ÊTRE UTILISÉ AVEC CET APPAREIL UTILISER AVEC LES PORTES VITRÉES HOMOLOGUÉES SEULEMENT AVEC CETTE UNITÉ AVERTISSEMENT N AJOUTEZ PAS À CET APPAREIL AUCUN MATÉRIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI...

Page 8: ...n the vent air intake system is disassembled reinstall per the instructions provided for the initial installation WARNING RISK OF FIRE MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS USE SUPPORTS OR EQUIVALENT NON COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED...

Page 9: ...ion below grade With flexible venting in conjunction with the various terminations use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330 Foroptimumflameappearanceandapplianceperformance keeptheventlengthandnumberofelbowstoaminimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Rigid a...

Page 10: ...ATION 13 3 4 MIN 36 24 MAXIMUM 49 3 4 MINIMUM PLUS RISE See VENTING section 3 FEET MINIMUM 40 FEET MAXIMUM 16 MINIMUM THE FIRST TWO FEET OF OUTER 7 DIAMETER VENT PIPE FROM THE APPLIANCE MUST BE WRAPPED IN THE 1 THICK INSULATION SLEEVE SUPPLIED 36 WARNING ...

Page 11: ... the periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum 12 above grade The maximum allowable vent length including both rise and run is 10 9 3A 12 MIN TO GRADE 30 MIN 36 ...

Page 12: ...bouring buildings P 8 8 Roof must be non combustible without openings Q 3 3 See chart for wider wall dimensions R 6 6 See chart for deeper wall dimensions The terminal shall not be installed on any wall that has an open ing between the terminal and the open side of the structure S 12 12 Clearance under a covered balcony Δ The terminal shall not be located less than 6 feet under a window that opens...

Page 13: ...mum of 40 feet 4 2 times the vertical rise equal to or greater than the horizontal run 3 times the vertical rise equal to or greater than the horizontal run 3 6 DEFINITIONS 14 1 For the following symbols used in the venting calculations and examples are greater than equal to or greater than less than equal to or less than HT total of both horizontal vent lengths Hr and offsets Ho in feet HR combin...

Page 14: ...5 2 4 5 FT HO 03 three 90 elbows 90 03 270 90 5 4 FT HT HR HO 4 5 5 4 9 9 FT HT VT 9 9 11 20 9 FT Formula 1 HT VT 9 9 11 Formula 2 HT VT 40 FT 20 9 40 Since both formulas are met this vent configuration is acceptable See graph to determine the required vertical rise VT for the required horizontal run HT The shaded area within the lines represents acceptable values for HT and VT 0 2 5 5 7 5 10 12 5...

Page 15: ... 6 16 7 FT Formula 1 HT 4 2 VT 4 2 VT 4 2 x 6 25 2 FT 10 7 25 2 Formula 2 HT VT 24 75 FT 16 7 24 75 Since both formulas are met this vent configuration is acceptable 0 5 15 20 100 50 150 12 5 13 75 57 147 The shaded area within the lines represents acceptable values for HT and VT 90 V1 H1 H2 90 Example V1 4 FT V2 1 5 FT VT V1 V2 4 1 5 5 5 FT H1 2 FT H2 1 FT H3 1 FT H4 1 5 FT HR H1 H2 H3 H4 2 1 1 1...

Page 16: ...e following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet Example V1 5 FT V2 6 FT V3 10 FT VT V1 V2 V3 5 6 10 21 FT H1 8 FT H2 2 5 FT HR H1 H2 8 2 5 10 5 FT HO 03 four 90 elbows 90 03 360 90 8 1 FT HT HR HO 10 5 8 1 18 6 FT HT VT 18 6 21 39 6 FT Formula 1 HT VT 18 6 21 Formula 2 HT VT 40 FT 39 6 40 Since both formulas are met this vent configuration is acceptable 90 V1 V2 H1 H2 The shaded...

Page 17: ...3 2 1 1 5 4 5 FT H1 6 FT H2 2 FT HR H1 H2 6 2 8 FT HO 03 four 90 elbows 90 03 360 90 8 1 FT HT HR HO 8 8 1 16 1 FT HT VT 16 1 4 5 20 6 FT Formula 1 HT 3VT 3VT 3 x 4 5 13 5 FT 16 1 13 5 Since this formula is not met this vent configuration is unacceptable Formula 2 HT VT 40 feet 20 6 40 Since only formula 2 is met this vent configuration is unacceptable and a new appliance location or vent configur...

Page 18: ...NECT VENT COMPONENTS 3 SCREWS MUST ALSO BE USED TO ENSURE THE CONNECTION CANNOT SLIP OFF DO NOT CLAMP THE FLEXIBLE VENT PIPE RISK OF FIRE EXPLOSION OR ASPHYXIATION IMPROPER SUPPORT OF THE ENTIRE VENTING SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE USE VENT RUN SUPPORTS AND CONNECT VENT SECTIONS PER INSTALLATION INSTRUCTIONS RISK OF FIRE DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIP...

Page 19: ...strated in the ceiling and the roof to provide the minimum 1 clearance between the vent pipe and any combustible material Try to center the vent pipe location midway between two joists to prevent having to cut them Use a plumb bob to line up the center of the openings A vent pipe shield will prevent any materials such as insulation from filling up the 1 air space around the pipe Nail headers betwe...

Page 20: ...equired length needed for the finished wall surface Apply a heavy bead of high temperature sealant W573 0007 Mill Pac not supplied to the inner sleeve of the air terminal Slip the vent pipe a minimum of 2 over the inner sleeve of the air terminal and secure with 3 8 screws B Using the outer flex pipe slide over the outer combustion air sleeve of the air terminal and secure with 3 8 screws Seal usi...

Page 21: ...ctor leaving a min 3 4 of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centred within the flashing giving a 3 4 margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possi...

Page 22: ...e sealant W573 0007 Mill Pac not supplied with the exception of the appliance exhaust flue collar which must be sealed using Mill Pac 25 1 4 3 1 HORIZONTAL AIR TERMINAL INSTALLATION A Move the fireplace into position Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any 1 overlaps between venting compo...

Page 23: ...of the air terminal connector Place the flashing over the air terminal connector and slide it underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centered within the flashing giving a 3 4 margin all around Fasten to the roof Do NOT nail through the lower portion of the flashing Make weather tight by sealing with caulking Where possible cover the s...

Page 24: ...rovide sufficient movement for shifting the burner assembly on it s side to aid with servicing components F Check for gas leaks by brushing on a soap and water solution Do not use open flame WARNING RISK OF FIRE EXPLOSION OR ASPHYXIATION ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE ALWAYS LIGHT TH...

Page 25: ... of gas indicated on the rating plate A conversion kit is supplied with the mobile home appliance 29 1 This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit Built in appliances are equipped with 1 4 diameter holes located in the front left and right corners of the base Use 10 hex head screws inserted through the holes in the base to secure For free s...

Page 26: ... NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COMBINATION THEREOF ARE SUITABLE MATERIALS THAT ARE REPORTED AS PASSING ASTM E 136 STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE FURNACE AT 750 C AND UL763 SHALL BE CONSIDERED NON COMBUSTIBLE MATERIALS MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR...

Page 27: ... the appliance when installed There must be a 1 inch air gap in addition to the insulation sleeve VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs to combustibles is required except for clearances in appliance enclosures Use firestop spacer W500 0096 not supplied 5 1 MINIMUM CLEARANCE TO COMBUSTIBLES Combustible framing 0 to stand offs rear only Non combustible f...

Page 28: ...lack painted surface of the ap pliance front and is required for use in conjunction with the GD425 kit This kit is designed to accommodate a noncombustible material to a maximum finished thickness of 3 4 NON COMBUSTIBLE FINISHING MATERIAL 10 MINIMUM 3 MINIMUM STEEL HEADER STEEL STUD STEEL STUD TILES MUST NOT PROTRUDE PAST THE INNER EDGE OF THE APPLIANCE FRAME TO AVOID INTERFERENCE WITH THE GD425 I...

Page 29: ...IRE OR CAUSE THE APPLIANCE TO OVERHEAT ENSURE ALL CLEARANCES I E BACK SIDE TOP VENT MANTEL FRONT ETC ARE CLEARLY MAINTAINED WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL THE PAINT OR LACQUER MUST BE HEAT RESISTANT TO PREVENT DISCOLOURATION 73 1 5 3 MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES COMBUSTIBLE MATERIAL NONCOMBUSTIBLE MATERIAL 2 GAP FROM VENTING 19 1 2 MINIMUM TOP OF UNIT 1 GAP FROM IN...

Page 30: ... UNTIL COOLED THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED FACING AND OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS LOUVRES OPENINGS OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS BEFORE DOOR IS REMOVED TURN THE APPLIANCE O...

Page 31: ...LY AND DELAYED IGNITION MAY OCCUR THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE 76 1A 6 3 LOG SHIPPING BRACKET Before installing the logs you must first remove the log ship ping bracket Loosen the securing screw indicated Slide the bracket to the right and lift up to remove This appliance does not include decorative brick panels however panels are required Panel kits are sold separately Con...

Page 32: ...on log 3 onto the right most grate rail with the charred face to the front Align the groove on the underside of the log with the rail of the grate Push the log back to the pilot housing Log 3 should fit tight against log 2 D Place log 4 with the charred branch pointed inward Locate the pins into the holes in log 1 and log 2 this will hold the rear log in position E Place the end of log 5 on the ri...

Page 33: ... burner 6 9 LOUVRE INSTALLATION A B A B SLOT TAB SLOT HINGE CLIP 57 1A UPPER LOUVRES Insert the louvre tabs into the slots located at the top left and right corners of the unit LOWER LOUVRES Insert the hinge clips into the slots lo cated at the bottom left and right corners of the unit To remove the louvres pull the back tabs of the clips forward while pushing the louvre assembly back Lift the cli...

Page 34: ...ENT NATIONAL ELECTRIC CODE ANSI NFPA NO 70 IN THE UNITED STATES ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE GLASS DOOR OPENED OR REMOVED 69 2 The NIGHT LIGHT is provided with a manual in line switch to turn the light on and off There are alternate methods of operating the light An example of one method would be to hard wire a wall switch The switch c...

Page 35: ...be lit until the thermo couple has cooled Allow approximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop Read the above safety information on this label 2 Turn off all electric power to the appliance 3 Turn the gas knob clockwise to off 4 Wait five 5 minutes to clear out any gas ...

Page 36: ...r Shutter Openings Front LP 1 2 NG 1 4 This appliance has an air shutter that has been factory set open according to the chart below Regardless of venturi orientation closing the air shutter will cause a more yellow flame but can lead to carboning Opening the air shutter will cause a more blue flame but can cause flame lifting from the burner ports The flame may not appear yellow immediately allow...

Page 37: ...les i e Brick panels logs etc B Remove the two screws from the firebox top C Line up the holes on the restrictor plate with the holes in the top of the firebox and replace the screws D Replace the brick panels logs etc 9 3 FLAME CHARACTERISTICS It s important to periodically perform a visual check of the pilot and burner flames Compare them to the illustrations provided If any flames appear abnorm...

Page 38: ...y of the ports which may not be burning or are not burning properly 4 Check to see that the pilot flame is large enough to engulf the flame sensor and or thermocouple thermopile as well as reaches the burner 5 Replace the cleaned logs rocks or glass Failure to properly position the media may cause carboning which can be distributed in the surrounding living area 6 Check to see that the main burner...

Page 39: ...olf Steel parts only as lamp and lens are spe cial high temperature products When re installing ensure integrity of gasket seal THE FIREBOX MUST BE SEALED NOTE Over tightening the screws could break the lens Light Leakage from the upper louvre area may be noticed The holes in the lamp housing are necessary for ventilation and must not be covered SCREWS LENS ASSEMBLY FIREBOX TOP GASKET LENS FRAME A...

Page 40: ...ot covered by the warranty policy 10 3 BLOWER REPLACEMENT WARNING RISK OF FIRE AND ELECTRICAL SHOCK TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE USING NON LISTED ACCESSORIES BLOWERS DOORS LOUVRES TRIMS GAS COMPONENTS VENTING COMPONENTS ETC COULD RESULT IN A SAFETY HAZARD AND WILL VO...

Page 41: ...OLF STEEL LTD WARNING NOTE Care must be taken when removing and disposing of any broken glass or damaged components Be sure to vacuum up any broken glass from inside the appliance before operation COMPONENTS REF NO PART NO DESCRIPTION 1 W135 0205 1 REAR LOG 2 W135 0206 2 MIDDLE LOG 3 W135 0207 3 RIGHT LOG 4 W135 0208 4 LEFT LOG 5 W135 0218 5 CROSSOVER LOG 6 GL 644 LOG SET ASSEMBLY 7 W090 0109 CHAR...

Page 42: ...3 0054 ROOF FLASHING GD 111 ROOF TERMINAL KIT 8 12 TO 12 12 PITCH 35 W670 0006 VERTICAL CAP 36 W490 0073 INNER OUTER SLEEVE 37 W010 0567 ROOF SUPPORT 38 W170 0063 STORM COLLAR 40 W263 0055 ROOF FLASHING GD 112 ROOF TERMINAL KIT FLAT ROOF 35 W670 0006 VERTICAL CAP 36 W490 0073 INNER OUTER SLEEVE 37 W010 0567 ROOF SUPPORT 38 W170 0063 STORM COLLAR 41 W263 0056 ROOF FLASHING TERMINAL KITS REF NO PART...

Page 43: ...E BRASS 60 L38PB LOUVRE KIT UPPER LOWER POLISHED BRASS 60 L38SS LOUVRE KIT UPPER LOWER STAINLESS STEEL 61 KB 35 VARIABLE SPEED SWITCH 62 W500 0033 V S S MOUNTING PLATE FOR WALL SWITCH 63 W660 0081 THERMOSTAT SWITCH 64 W690 0005 110 VOLT THERMOSTAT FOR USE WITH GA 566 65 D70K BLACK DOOR 65 D70G GOLD PLATED DOOR 65 D70SS STAINLESS STEEL DOOR 66 GD427 K BLACK DOOR KIT C W FACEPLATE 66 GD427 HC HAMMER...

Page 44: ...44 W415 0434 G 08 08 11 35 37 38 14 18 13 54 27 23 12 43 42 61 26 65 16 53 6 4 1 2 3 52 9 24 5 67 41 60 15 36 40 39 69 60 51 17 ...

Page 45: ...ty Loosen and tighten thermocouple Clean thermocouple and valve connection Replace thermocouple Replace valve Faulty valve Replace Pilot burning no gas to main burner gas knob is on HI wall switch thermostat is on Thermostat or switch is defective Connect a jumper wire across the wall switch terminals if main burner lights replace switch thermostat Wall switch wiring is defective Disconnect the sw...

Page 46: ...lames are very aggressive Door is ajar Ensure the mechanical means of securing the door is providing a tight seal Carbon is being deposited on glass logs or combustion chamber surfaces Air shutter has become blocked Ensure air shutter opening is free of lint or other obstructions Flame is impinging on the logs or combustion chamber Check that the logs are correctly positioned Open air shutter to i...

Page 47: ...er plated trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON All parts replaced under the President s Limited Lifetime Warranty Policy are subject to a single claim During the first 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our dis...

Page 48: ...48 W415 0434 G 08 08 11 14 0 SERVICE HISTORY 43 1 ...