Napoleon WHD48N, Installation And Operating Instructions Manual

Page 1: ...quids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qua...

Page 2: ...MUM CLEARANCE TO COMBUSTIBLES AND NON COMBUSTIBLES 25 5 0 FINISHING 26 5 1 HOUSING PANEL INSTALLATION 26 5 2 DOOR REMOVAL INSTALLATION 27 5 3 GLASS MEDIA 27 5 4 SURROUND INSTALLATION REMOVAL 28 5 5 LOGO PLACEMENT 28 6 0 OPTIONAL INSTALLATION 29 6 1 RECEIVER LOCATION WIRING 29 7 0 ELECTRICAL INFORMATION 30 7 1 HARD WIRING CONNECTION 30 7 2 WIRING DIAGRAM 30 8 0 OPERATION 31 8 1 OPERATING INSTRUCTIO...

Page 3: ... 3 4 5 5 4 3 2 Mantel see MINIMUM MANTEL CLEARANCES section Venting see VENTING section Rating plate see RATING PLATE INFORMATION section Side Wall see MINIMUM CLEARANCES TO COMBUSTIBLES section EN 1 0 INSTALLATION OVERVIEW ...

Page 4: ...nd at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids Under no circumstances should this appliance be modified This appliance must not be connected to a chimney flue pipe serving a sep...

Page 5: ...5 W415 1606 09 09 16 2 1 DIMENSIONS EN SAFETY BARRIER ...

Page 6: ... joist If the appliance is installed directly on carpeting vinyl tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth Some appliances have optional fans or blowers If an optional fan or blower is installed the junction box must be electrically connected and grounded in accordance with local codes us...

Page 7: ...CTURÉS LES SITES ET LES COMMUNAUTÉS ANSI NFPA 501A CODES INSTALLER L APPAREIL SELON LES CODES OU RÈGLEMENTS LOCAUX OU EN L ABSENCE DE TELS RÈGLEMENTS SELON LES CODES D INSTALLATION ANSI Z223 1 OU CSA B149 EN VIGUER POUR UNE UTILISER AVEC BARRIÈRE W565 0227 SUIVEZ LES INSTRUCTIONS D INSTALLATION SE TROUVENT DANS LE MANUEL D INSTALLATION 9700539 WSL 4001657 NGZ 4001658 NAC 4001659 WUSA WHD48N CWHD48...

Page 8: ...ial installation NOTE This appliance must be installed with a continuous connection of exhaust and air intake vent pipes Utilizing alternate constructions such as a chimney as part of the vent system is not permitted WARNING RISK OF FIRE MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3FT 0 9m FOR BOTH V...

Page 9: ...various terminations use either the 5 foot 1 5m vent kit GD420 or the 10 foot 3 1m vent kit GD430 For optimum flame appearance and appliance performance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at all times Examine the air terminal at least once a year to verify that it is unobstructed and undamaged Rigid and flexible venting systems must not b...

Page 10: ...rround Use the periscope kit to locate the air termination above grade The periscope must be installed so that when final grading is completed the bottom air slot is located a minimum 12 304 8mm above grade The maximum allowable vent length is 10 3 1m for a fireplace and 8 2 4m for a stove 9 6B 3 3 SPECIAL VENT INSTALLATIONS 3 3 1 PERISCOPE TERMINATION 12 30 5CM MINIMUM TO GRADE 30 76 2CM MINIMUM ...

Page 11: ...earance to a mechanical air supply inlet L 7 2 1m 7 2 1m Clearance above a paved sidewalk or paved driveway located on public property M 12 30 5cm 12 30 5cm Clearance under a veranda porch or deck N 16 40 6cm 16 40 6cm Clearance above the roof O 2 0 6m 2 0 6m Clearance from an adjacent wall including neighbouring buildings P 8 2 4m 8 2 4m Roof must be non combustible without openings Q 3 0 9m 3 0 ...

Page 12: ...tal run 3 times the vertical rise equal to or greater than the horizontal run maximum of 40 feet 12m maximum of 40 feet 12m maximum of 40 feet 12m 3 6 DEFINITIONS 14 1 For the following symbols used in the venting calculations and examples are greater than equal to or greater than less than equal to or less than HT total of both horizontal vent lengths Hr and offsets Ho in feet HR combined horizon...

Page 13: ...the lines represents acceptable values for HT and HT HT VT 16 3A For vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 HT VT Formula 2 HT VT 40 feet 12 2m Example V1 9 FT 2 7m V2 6 FT 1 8m VT V1 V2 9FT 2 7m 6FT 1 8m 15FT 4 6m H1 3 FT 0 9m H2 2 FT 0 6m H3 1 5 FT 0 5m HR H1 H2 H3 3FT 0 9m 2FT 0 6m 1 5FT 0 5m 6 5FT 2m HO 03 four 90 elbows 90 03 360 90 8 1 FT...

Page 14: ...r vent configurations requiring more than two 90 elbows the following formulas apply Formula 1 HT 3 5VT Formula 2 HT VT 24 75 feet 7 5m Example V1 4 FT 1 2m V2 1 5 FT 0 5m VT V1 V2 4FT 1 2m 1 5FT 0 5m 5 5 FT 1 7m H1 2 FT 0 6m H2 1 FT 0 3m H3 1 FT 0 3m H4 1 5 FT 0 5m HR H1 H2 H3 H4 2FT 0 6m 1FT 0 3m 1FT 0 3m 1 5FT 0 5m 5 5 FT 1 7m HO 03 four 90 elbows one 45 elbow 90 03 90 90 90 90 45 90 9 45 FT 2 ...

Page 15: ... VT V1 V2 5FT 1 5m 10FT 3 1m 15 FT 4 6m H1 3 FT 0 9m H2 2 5 FT 0 8m HR H1 H2 3FT 0 9m 2 5FT 0 8m 5 5 FT 1 7m HO 03 three 90 elbows 90 03 270 90 5 4 FT 1 6m HT HR HO 5 5FT 1 7m 5 4FT 1 6m 10 9 FT 3 3m HT VT 10 9 FT 3 3m 15 FT 4 6m 25 9 FT 7 9m Formula 1 HT VT 10 9 FT 3 3m 15 FT 4 6m Formula 2 HT VT 40 FT 12 2m 25 9 FT 7 9m 40 12 2m Since both formulas are met this vent configuration is acceptable T...

Page 16: ...tions requiring more than one 90 elbow the following formulas apply Formula 1 HT 3 VT Formula 2 HT VT 40 FT 12 2m Example V1 1 5 FT 0 5m V2 5 FT 1 5m VT V1 V2 1 5FT 0 5m 5FT 1 5m 6 5 FT 2m H1 1 FT 0 3m H2 1 FT 0 3m H3 10 75 FT 3 3m HR H1 H2 H3 1FT 0 3m 1FT 0 3m 10 75FT 3 3m 12 75 FT 3 9m HO 03 three 90 elbows one 45 elbow 90 03 270 45 90 6 75 FT 2 1m HT HR HO 12 75FT 3 9m 6 75FT 2 1m 19 5 FT 5 9m ...

Page 17: ...PIPE CLAMPS TO CONNECT VENT COMPONENTS A MINIMUM OF 3 SCREWS MUST ALSO BE USED TO ENSURE THE CONNECTION CANNOT SLIP OFF DO NOT CLAMP THE FLEXIBLE VENT PIPE RISK OF FIRE EXPLOSION OR ASPHYXIATION IMPROPER SUPPORT OF THE ENTIRE VENTING SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE USE VENT RUN SUPPORTS AND CONNECT VENT SECTIONS PER INSTALLATION INSTRUCTIONS RISK OF FIRE DO NOT ALLOW LOOSE MATERIALS OR I...

Page 18: ...d Fig 1 E Bend the 4 tabs on the firestop spacer outwards Slide the vent shield into the firestop spacer aligning the holes within the tabs Using 4 of the screws provided secure the vent shield to the firestop spacer Fig 2 F The vent shield and firestop spacer have been designed to accommodate a maximum wall depth of 14 35 6cm The vent shield must extend the full depth of the combustible wall Trim...

Page 19: ...ER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER FLEX PIPE THIS GAP IS REQUIRED FOR SAFE OPERATION A SPACER IS REQUIRED AT THE START MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED THESE SPACERS MUST NOT BE REMOVED WARNING A Install the inner flex pipe to the fireplace Secure with a minimum 3 screws and flat washers Seal the joint and screw holes using...

Page 20: ...pe collar down to cover up the open end of the shield and tighten This will prevent any materials such as insulation from filling up the 1 25mm air space around the pipe 21 1B CAULKING VENT PIPE SHIELD FIRESTOP UNDERSIDE OF JOIST VENT PIPE COLLAR VENT PIPE SHIELD 8 8 A Stretch the inner flex pipe to the required length taking into account the additional length needed for the finished wall surface ...

Page 21: ...al connector leaving a min 3 4 19mm of the air terminal connector showing above the top of the flashing Slide the flashing underneath the sides and upper edge of the shingles Ensure that the air terminal connector is properly centered within the flashing giving a 3 4 19mm margin all around Fasten to the roof Do not nail through the lower portion of the flashing Make weather tight by sealing with c...

Page 22: ...DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO MAINTAIN CLEARANCES TO COMBUSTIBLES 4 3 6 EXTENDED HORIZONTAL AND CORNER TERMINAL INSTALLATION A 45 corner installation can have 0 0mm rise between the appliance combustion air collar and the air terminal In this case vent lengths must be kept to a maximum of...

Page 23: ...5 1606 09 09 16 EN 4 4 MOUNTING THE WHD48 A Guide the vent pipe through the shield on the mounting plate and secure the appliance to the mounting plate as illustrated using 8 screws VENT SHIELD MOUNTING PLATE ...

Page 24: ...EFORE CLOSING THE DOOR ENSURE ADEQUATE VENTILATION FOR GAS AND ELECTRICAL LOCATIONS SEE DIMENSIONS SECTION ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE HIGH PRESSURE WILL DAMAGE VALVE DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS LINE AT TEST PRESSURES ABOVE 1 2 PSIG VALVE SETTINGS HAVE BEEN FACTORY SET DO NOT CHANGE 29 6A This Mobile Manufactured Home Listed applianc...

Page 25: ...M CLEARANCE TO COMBUSTIBLE CONSTRUCTION FROM APPLIANCE AND VENT SURFACES 1 2 13mm to wall mounting plate 1 2 5cm to bottom and sides of vent pipe 3 7 6cm to top of vent pipe 15 38 1 cm MIN 36 91 4 cm MAX 7 17 8 cm MIN 7 17 8 cm MIN 36 91 4cm MAX 4 5 11 4 cm MIN 15 38 1 cm MIN 6 15 2 cm MIN 4 5 11 4 cm MIN 6 15 2 cm MIN TYPICAL INSTALLATION ALCOVE INSTALLATION SIDE VIEW ALCOVE INSTALLATION TOP VIEW...

Page 26: ...ACKED BROKEN OR SCRATCHED 72 4 5 1 HOUSING PANEL INSTALLATION A Secure the housing panels as illustrated using the 16 8 x 1 2 pan head screws and 10 9 x 1 2 1 4 hex head screws supplied 5 9 hex head screws secure the top housing panel Step 1 5 9 hex head screws secure the bottom housing panel Step 2 8 8 pan head screws secure each of the side housing panels Steps 3 4 1 2 NOTE DO NOT PINCH WIRES ...

Page 27: ... Lift the door up and off D Reverse steps to reinstall the door and safety screen with surround NOTE A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed 74 1C Evenly spread the glass media onto the media tray covering the burner tube and tray Glass media over the burner ports may cause a Puffing sound To eliminate this soun...

Page 28: ...o position NOTE When installing the surround ensure no wires are pinched or exposed 5 4 SURROUND INSTALLATION REMOVAL 5 5 LOGO PLACEMENT LOGO 1 2 12 7mm 1 2 12 7mm LOGO 1 2 12 7mm 1 2 12 7mm SAFETY BARRIER ÉCRAN DE PROTECTION A barrier designed to reduce the risk of burns from the hot viewing glass is provided with the appliance and must be installed ...

Page 29: ...o the side of the appliance see illustration below or hard wired into a wall within 8 feet of the appliance and must be accessible for programming the remote If installing into a wall install the receiver into a standard electrical switch box Determine an appropriate location and install the electrical box NOTE Ensure the 3 position slider switch is in the REMOTE position middle ...

Page 30: ...code in Canada or the ANSI NFPA 70 1996 National electrical code in the United States WARNING DO NOT WIRE 110 VOLTS TO THE VALVE OR WALL SWITCH This appliance comes equipped with a battery back up If this backup is used install four AA batteries not supplied into the holder and connect to the wire harness The connection point resembles a 9 volt battery type of terminal however a 9 bolt battery mus...

Page 31: ...S OF LIFE INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE DONE WITH THE GLASS DOOR OFF DO NOT CONNECT VALVE OR WALL SWITCH TO ELECTRICITY SEE INSTALLATION INSTRUCTIONS A THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT DO NOT TRY TO LIGHT BY HAND B BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HE...

Page 32: ...ck Room Temperature LED Light Flame ON Blower Transmission CPI mode 8 3 GENERAL TRANSMITTER LAYOUT REMOTE POWER ON OFF FUNCTION ADJUSTMENT FLAME HEIGHT BLOWER SPEED LED LIGHT COLOUR CHANGE CYCLE THROUGH FUNCTIONS FLAME BLOWER AND LIGHT FUNCTION EN ...

Page 33: ...FF 76 F 76 F 76 F Hi FLAME OFF FLAME AT LEVEL 1 FLAME AT LEVEL 5 FLAME AT HI LEVEL 6 35 8A 8 5 TEMPERATURE DISPLAY 8 6 FLAME HEIGHT TIME 4 AA Batteries NOTE THE INITIALIZING PROCESS MUST BE COMPLETED WITHIN 10 SECONDS OF PRESSING THE RESET PROGRAM BUTTON PRG A Install the 4 AA batteries into the Proflame 2 battery holder note the polarity of the batteries and insert as indicated on the cover B Ens...

Page 34: ... 76 F OFF 76 F 76 F OFF 76 F 76 F OFF 76 F 76 F OFF 76 F 76 F 76 F 76 F 76 F WHITE COLOUR SCROLLS THROUGH VARIOUS COLOURS LOCKS ONTO COLOUR COLOUR DE BLANC FAIRE DÉFILER DIVERSES COULEURS VERROUILLE SUR COULEUR 76 F OFF 76 F 76 F OFF 76 F 76 F OFF 76 F 76 F OFF 76 F 76 F 76 F 76 F NOTE After the colour has been locked pressing OFF and ON will start the cycle over with the white colour If the light...

Page 35: ...s lost When the batteries are replaced this icon will disappear When the receiver batteries are low no beep will be emitted from the receiver when it receives an ON OFF command This is an alert for the receiver that there s low battery When the batteries are replaced the beep will be emitted from the receiver when the ON OFF key is pressed If the batteries of the receiver or transmitter are low th...

Page 36: ...of heated air If at any time the burner re ignites before the twelve minutes are over the fan will continue to run NOTE At any time in the sequence the blower if equipped can be manually turned on off using the remote control 35 19B 8 12 TIMED BLOWER 8 13 MANUAL OPERATION The appliance can be manually overridden by the remote receiver switch located either on the right side of the appliance or har...

Page 37: ... used to remove the paint from the pilot hood electrode and flame sensor Maximum inlet pressure not to exceeed 13 39 1E A B PILOT SCREW 3 8 1 2 9 5mm 12 7mm FLAME MUST ENVELOP UPPER 3 8 9 5mm TO 1 2 12 7mm OF FLAME SENSOR PILOT BURNER ELECTRODE FLAME SENSOR LA FLAMME DOIT ENVELOPPER LA PARTIE SUPÉRIEURE DE LA SONDE DE FLAMME DE 3 8 9 5mm À 1 2 12 7mm ÉLECTRODE LA SONDE DE FLAMME VEILLEUSE 3 8 1 2 ...

Page 38: ...llustration provided If any flames appear abnormal call a service person 3 8 1 2 9 5mm 12 7mm FLAME MUST ENVELOP UPPER 3 8 9 5mm TO 1 2 12 7mm OF FLAME SENSOR PILOT BURNER ELECTRODE FLAME SENSOR LA FLAMME DOIT ENVELOPPER LA PARTIE SUPÉRIEURE DE LA SONDE DE FLAMME DE 3 8 9 5mm À 1 2 12 7mm ÉLECTRODE LA SONDE DE FLAMME VEILLEUSE 3 8 1 2 9 5mm 12 7mm 54 1B NG P ...

Page 39: ...enough to engulf the flame sensor and or thermocouple thermopile as well as reaches the burner E Replace the cleaned logs rocks or glass Failure to properly position the media may cause carbon which can be distributed inside of firebox and on exterior surfaces surrounding vent termination F Check to see that the main burner ignites completely on all openings when turned on A 5 to 10 second total l...

Page 40: ...TING SERVICE NEVER VACUUM HOT EMBERS DO NOT PAINT THE PILOT ASSEMBLY This appliance will require maintenance which should be planned on an annual basis Service should include cleaning battery replacement venting inspection and inspection of the burner media and firebox Refer to the door removal section and remove the door as instructed Carefully remove media if necessary logs glass brick panels et...

Page 41: ...OKEN DOOR GLASS OR DAMAGED COMPONENTS BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION DO NOT STRIKE SLAM OR SCRATCH GLASS DO NOT OPERATE APPLIANCE WITH GLASS REMOVED CRACKED BROKEN OR SCRATCHED 56 1C Replacement glass frame assembly shall be replaced as a complete unit as supplied by the appliance manufacturer 10 4 DOOR GLASS REPLACEMENT ...

Page 42: ...ish PARTS PART NUMBERS AND AVAILABILITY ARE SUBJECT TO CHANGE WITHOUT NOTICE PARTS IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN 2 TO 5 BUSINESS DAYS FOR MOST DELIVERY DESTINATIONS PARTS NOT IDENTIFIED AS STOCKED WILL BE DELIVERED WITHIN A 2 TO 4 WEEK PERIOD FOR MOST CASES PARTS IDENTIFIED AS SO ARE SPECIAL ORDER AND CAN TAKE UP TO 90 DAYS FOR DELIVERY FAILURE TO POSITION THE PARTS IN ACCORDANCE ...

Page 43: ...591 SER W090 0313 BK2GL SER W475 1262 SER DOOR ASSEMBLY PANEL OUTER LEFT PANEL OUTER TOP VENT HEAT SHIELD FIRESTOP SPACER w WALL PLATE VENTURI PLATE COVER RECEPTACLE ELECTRICAL HOUSING BOX PORCELAIN PLATE TOP PORCELAIN SIDE PANEL PORCELAIN PANEL PORCELAIN PANEL CENTER OUTER BOTTOM PANEL W475 1263 SER PANEL OUTER RIGHT RELIEF DOOR ASSEMBLY GLASS MEDIA MEGT YES YES YES YES W090 0316 BK2GL SER FOR RE...

Page 44: ...R W100 0214 SER W175 0217 PILOT SHIELD FLEX CONNECTOR w VALVE W456 0040 BURNER ORIFICE 40 BURNER ASSEMBLY NG YES YES YES 1 W010 2808 PILOT ASSEMBLY P 3 3 W100 0218 SER BURNER ASSEMBLY P 4 YES YES 6 7 W445 0038 W725 0056 CONNECTOR 3 8 TUBE TO 3 8 PIPE VALVE S I T ELEC NG YES YES 8 9 GK48 GASKET KIT W432 0103 GAS MANIFOLD YES 8 W725 0057 VALVE S I T ELEC P YES YES BURNER ORIFICE 54 W456 0054 6 1 8 4...

Page 45: ... APPEAR EXACTLY AS ILLUSTRATED 2 1 STOCKED STOCKED 4 5 05 19 16 W715 1109 BK1TX SER TOP BOTTOM TRIM BLACK 1 2 W715 1111 SER SIDE TRIM L R BLACK 3 4 5 W715 1112 SER SIDE TRIM L R STAINLESS STEEL SAFETY SCREEN SAFETY SCREEN W565 0227 SER TOP BOTTOM TRIM STAINLESS STEEL W715 1110 BK1TX SER 12 0 ACCESSORIES ...

Page 46: ...rify continuity of each wire in wiring harness Improper switch wiring Troubleshoot the system with the simplest ON OFF switch Module is not grounded Verify the valve and pilot assemblies are properly grounded to the metal chassis of the appliance or log set Pilot sparks but will not light Gas supply Verify that the incoming gas line ball valve is Open Verify that the inlet pressure reading is with...

Page 47: ...it but burner will not turn on Wiring Connection Inspect all wires ensure good tight connections Verify that all wiring is installed exactly as specified Wiring harness Inspect the wiring harness and verify the harness is tightly connected to the module Verify that all wires are connected in the right order See WIRING DIAGRAM section Exhaust fumes smelled in room headaches Appliance is spilling Ch...

Page 48: ...eat exchanger plated trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON All parts replaced under the President s Limited Lifetime Warranty Policy are subject to a single claim During the first 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty...

Page 49: ...49 W415 1606 09 09 16 EN 15 0 SERVICE HISTORY 43 1 ...

Page 50: ...50 W415 1606 09 09 16 EN 44 1 16 0 NOTES ...

Page 51: ...44 1 ...

Page 52: ...places Outdoor Fireplaces Gas Grills Fireplaces Heating Cooling call 705 721 1212 Grills call 705 726 4278 napoleonproducts com 24 Napoleon Road Barrie Ontario Canada L4M 0G8 214 Bayview Drive Barrie Ontario Canada L4N 4Y8 103 Miller Drive Crittenden Kentucky USA 41030 7200 Trans Canada Highway Montreal Quebec Canada H4T 1A3 ...