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1. GENERAL INFORMATION:

 

 
Before using the machine please put your attention to this general information: 
1. Personnel engaged to operate the machine must have read the instruction manual before beginning work, especially the safety notices 
chapter. 
2. Personnel may not wear long hair loose, loose clothing or jewellery, including rings. 
3. Keep all safety and danger notices on the unit complete and in readable condition. 
4. No modifications may be made to the unit which could impair safety without first obtaining permission from the suppliers. 
5. Piping must be thoroughly checked (pressure and visual inspection) by the operator at appropriate time intervals, even if no safety related 
faults have been noticed.. 
6. Intervals stipulated or given in the insruction manual for recurring checks/inspections must be adhered to. 
7. It is absolutely essential that the workplace is appropriately equipped for maintenance measures. 
8. Work on/with the unit may only be carried out by reliable personnel. Observe the legal minimum age permissible. 
9. Only employ trained personnel, clearly establish responsibility of personnel for operation, maintenance and repair-work. 
10. Ensure that only trained personnel work with the machine. 

 

2. PURPOSE AND SHORT DESCRIPTION: 

 

The  PACIFIC  P  210  high  pressure  compressors  are  designed  to  compress  air  for  braeathing  as  required    in  diving  and  fire  fighting              
applications. The max pressure is 225 bar or 330 bar depending on unit. 
The compressor unit comprises the following major assemblies: 

• 

Compressor block 

• 

Electric or petrol/diesel engine 

• 

Filters 

• 

Filling assembly 

• 

Protection and anti-vibration frame 

• 

Automatic condensate drain* 

• 

Electric control system** 

• 

Automatic switch on/off* 

• 

Inox frame* 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

(*) Optional extra according to order 

 
 

INSTRUCTION MANUAL PACIFIC 210 

Summary of Contents for Pacific 210

Page 1: ...t read and understand all information inside the manual ATTENTION This machine can be used only after a careful reading of this instruction manual The machine may only used to produce compressed air O...

Page 2: ...s inspections must be adhered to 7 It is absolutely essential that the workplace is appropriately equipped for maintenance measures 8 Work on with the unit may only be carried out by reliable personne...

Page 3: ...roller bearings The upper and lower connecting rod bearings are also roller bearings Crankcase cylinders and heads are obtained from the gravity dies Connecting rod are extracted from casting dies Cy...

Page 4: ...essure MAX 0 5 bar Oil type Nardi oil High pressure Max permissibile ambient temp Olio normal Nardi Compressori 5 a 45 C 28 a 113 F Olio technical 1 Nardi Compressori 25 a 35 C 9 a 95 F Max permissibi...

Page 5: ...he unit externally for damage and faults periodically Inform the department person responsible immediately if anything is not as is should be including opearation If necessary shut the machine down im...

Page 6: ...y com pressor with anticorrosive protection Electric driven units should be operated and stored below deck Units with petrol engine should also be stored below deck after the filling process Take care...

Page 7: ...ontrols and monitors Before taking unit into operation after a standstill period of 2 years or more change compressor oil and intake filter Immediately after switching on the system for the first time...

Page 8: ...herwise water can enter and attack wire gauze causing it to rust Normally connectors are allowed for pressures up to 200bar 2 850psi Please follow the process below Connect air bottle to filling valve...

Page 9: ...ss of O rings Check functioning and tightness of filling valve Check zero position on final pressure gauge when depressurized Every 250 operating hours at least annually Date Signature Change intake f...

Page 10: ...final pressure safety valve After repair work Date Signature Check functioning and tightness of filling valve Clean intake filter and intake filter cartridge Check tightness of O rings After storage a...

Page 11: ...of vital importance for life and maintenance of the compressor Nardi has a particular oil studied and tested for the best operation of his machine Depending on the application of the compressor the re...

Page 12: ...use any cleaning fluids which are a hazard to respiration Please clean intake filter as following Remove micronic filter cartridge Clean with brush or by blowing air inside out Change with a new filt...

Page 13: ...5Bar the filter as sembly must be replaced Approximately with 4cycles per hour at 300 bar filter must be changed after 2000 operating hours instead at 225 Bar after 5000 operating hours 11 9 Filter ma...

Page 14: ...5 64 48 37 28 23 18 67 51 39 30 24 19 15 10 15 20 25 30 35 40 Temperature C Hours Little Damp Higt Damp Lifetime off Cartridge 210 200 BAR 57 43 32 28 19 15 11 46 34 27 20 16 12 10 10 15 20 25 30 35 4...

Page 15: ...an dirty valves Observe the correct sequence when fitting together again Check individual components for excessive wear If the valve seat and valve disks are dented replace the valves Use only satisfa...

Page 16: ...lace them if damaged Fix the head at cylinder Reconnect the intake and pressure lines Changing the valves of the 3th stage Please follow the procedure below Uscrew the intake and pressure linesfrom th...

Page 17: ...cting rod without oil thrower pin P R006 Connecting rod with oil thrower pin P A007 Washer for bearing connecting rod P A008 Elastic washer for counterbalance fixing P R009 Counterbalance P A010 Recti...

Page 18: ...irclip ring P B006 O ring closing compressor crankcase P B007 Closing crankcase flange P B008 Closing crankcase screw P B009 Oil seal P B010 Fixing Flange oil seal P B011 Screw flange oil seal P B012...

Page 19: ...cooling tubes high pressure P D028 O ring pump crankcase P E009 L 1 4 connection tube diam 6 mm P D029 Copper washer 1 4 P D010 3 throats stirrup support cooling tubes high pressure P D030 O ring oil...

Page 20: ...plete suction filter P G004 Safety O rings piston 1 stage P C013 Suction filter cartridge P G005 Upper Piston ring 1 stage P C020 L 3 8 connection tube diam 12 mm complete P G006 Lower o ring cylinder...

Page 21: ...essure valve 2 stage P E005 Cylinder nut P F019 Cloosing washer pressure valve 2 stage P F006 Inferior cylinder 2 Stage P F020 O ring pressure valve 2 stage P F007 Central O ring cylinder 2 Stage P C0...

Page 22: ...on valve 3 stage P E006 Piston pin 3 stage P E020 Plate valve 3 stage P E007 Safety o ring piston 3 stage P E021 Pressure valve 3 stage P E008 Inferior cylinder 3 stage P E022 O ring pressure valve 3...

Page 23: ...ter P L003 O ring filter intermediate pressure P L008 Stirrup screw Body intermediate pressure filter P M003 Cartridge filter high pressure complete with distributor disc and sintered filter P M008 Sa...

Page 24: ...24 Code Description Code Description P T004 Connecting tube P T007 2 Stage intercooler P T005 3 Stage intercooler P T006 1 Stage intercooler Pacific 210 SPARE PARTS...

Page 25: ...3 Up right connection 1 4 tube 6 mm P Q018 Drain valve housing P R003 Risan nut P Q018 Condensate drain valve complete P Q005 Schew P Q019 O ring P Q006 O ring P Q020 Set o ring P Q007 O ring P Q021 S...

Page 26: ...fitting P R007 O ring inside shaft P R022 Internal connectin DIN 225 Bar P R008 No brake O ring P R023 Internal connectin DIN 330 Bar P R009 Filling valve DIN 225 Bar P R024 Closing O ring connection...

Page 27: ...ain piston P S020 water drain valve P S007 water drain return spring P S021 1 4 plug P S008 water drain body closing O ring P S022 rilsan hose 6 mm fitting 1 4 P S009 water drain body P S023 3 way sol...

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