NARDI COMPRESSORI PACIFIC D23, User And Maintenance Manual

Page 1: ...PACIFIC D23 1 P a g e PACIFIC D23 Nardi Compressori www nardicompressori com PACIFIC D23 HIGH PRESSURE BREATHING AIR COMPRESSOR User s and Maintenance Manual...

Page 2: ...information and instructions for the operation and maintenance of high pressure breathing air compressor PACIFIC D23 All users must read this manual carefully and understand it in its entirety before...

Page 3: ...ulations for the Operators and for the Proper Use of the Compressor page 09 2 03 Safety Essentials page 09 2 04 General Safety Considerations page 10 3 WARRANTY AND ASSISTANCE page 11 3 01 Warranty of...

Page 4: ...6 7 20 Filling Valves and Filling Hoses page 27 7 21 Automatic Condensate Drain page 27 7 22 Trouble shooting page 28 8 SPARE PARTS page 29 Exploded View Drawing Driving Gear page 29 Exploded View Dra...

Page 5: ...mmend reading carefully the following indications 1 Read carefully the manual for the proper operation of the compressor 2 Do not allow the air that comes out from the compressor to be directed to peo...

Page 6: ...hrough the connecting rods using roller bearings The roller bearings have a high workload and as a result the mechanism is very strong Cylinders are made in aluminum with a barrel in cast iron inside...

Page 7: ...is placed in the front part of the compressor in the outside in order to simplify and expedite the replacement of the filter cartridge It is possible to add a second filtering system optional accessor...

Page 8: ...mperature Temperatura ambiente di lavoro C F From 5 C to 45 C From 41 F to 113 F Max inclination of compressor Max inclinazione del compressore Grade Gradi 20 Max operating height Max altezza dal live...

Page 9: ...thing air in accordance with regulation DIN EN 12021 It draws air from the surrounding environment the operator must make sure intake air is devoid of fumes and or harmful gases and passing through an...

Page 10: ...em Do not change the ventilation system of the compressor and make sure it is positioned so as to ensure the proper circulation of air When starting the compressor make sure that the sense of rotation...

Page 11: ...ses other than air are sucked compressed or air with oxygen content higher than 21 The replacement of defective parts under warranty will be performed free of charge at Nardi Compressori s location in...

Page 12: ...from flammable agents Check continuously wind direction and fumes coming from the engine The compressors must be positioned in a cool place protected from the weather Check Chapter 4 03 for the proxim...

Page 13: ...culation Volume of Air Intake m Number of Compressors x Volume of Air Required for the Room m x 1 6 Tab C If the room volume is lower than indicated and vents for air circulation less than those indic...

Page 14: ...f you decide to place the intake of the compressor in a different location of that of the compressor itself you can connect a pipe to the intake of the compressor It is important that this pipe has a...

Page 15: ...of the compressor to avoid unwanted problems Getting Started Place the compressor in the desired location Connect the condensate drain hose at the back of the compressor Check the oil level Check tha...

Page 16: ...condensate drain valve by pressing the button PURGE and test the emergency button on the electronic control panel Check that the oil level be at MAX full If the compressor is driven by a fuel engine a...

Page 17: ...to the cylinder you must follow these steps Make sure that the compressor is turned off and that the filling valve and the cylinder valve are closed Attach the filling valve to the cylinder Open compl...

Page 18: ...he hours of operation of the machine up to the date maintenance is done and the signature of the qualified technician who serviced the machine IMPORTANT All maintenance operations must be performed by...

Page 19: ...ompressor are as follows Make sure you have enough oil on hand to make the change Switch the compressor on for 15 20 minutes to heat the oil and make it more fluid Remove the oil refill plug along wit...

Page 20: ...l filter housing cap with the tube attached to it and remove the filter Check if it is necessary to change the O ring on the oil filter house housing Close everything turn on the compressor and make s...

Page 21: ...chemical fashion not mechanical with materials that absorb water and oil particles making the compressed air breathable in compliance with European Standard DIN EN 12021 The filter has two safety feat...

Page 22: ...nal O ring if damaged Screw the filter head by hand do not use any tools The life of a cartridge depends upon many factors including environmental conditions ambient air humidity temperature air flow...

Page 23: ...PACIFIC D23 23 P a g e PACIFIC D23 Nardi Compressori www nardicompressori com...

Page 24: ...ages The only thing that changes is the type and size of the valves and the plates It is important that the valve replacement and cleaning is performed by trained personnel The steps for replacement o...

Page 25: ...cooling hoses from the fittings Remove the screws and detach completely the head from the cylinder Put the head in a vice Unscrew the valve bodies one of these bodies is unscrewed with a special tool...

Page 26: ...f the head there are three points that need to be engraved with a punch after the valve is set Test the valve by blowing compressed air in the flow direction Check the O ring seal and replace if damag...

Page 27: ...e hoses further optimizing the quality of the breathing air Moreover once the filling operation is completed and you proceed to close the filling valve the air under pressure in the filling valve is a...

Page 28: ...a leak Stage pressure too high Pressure problems in next stage Premature opening of safety valve Clean safety valve Check and correct calibration of safety valve Replace safety valve Compressor overhe...

Page 29: ...02 2011 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION PA001 005 Shaft PA001 025 Roller bearing VD008 010 Nut PA001 010 Counterbalance PA001 030 Roller bearing VR030 005 Washer PA001 015 Connecti...

Page 30: ...SCRIPTION CODE DESCRIPTION OR304 005 O ring PA001 065 Oil seal flange VB008 035 Screw PA001 045 Shaft complete of connecting rod PA001 070 Metal protection VD016 015 Nut PA001 050 Compressor crankcase...

Page 31: ...014 010 Closure plug PA001 126 Support cooling tube VB004 040 Screw HR117 014 Pipe fitting G1 4 for tube 6mm PA001 135 Oil pump VB006 013 Screw HR120 004 Pipe fitting L G1 4 for tube 6mm PA001 140 Oil...

Page 32: ...e intake filter AC008 007 Nut PA002 012 Set Piston rings PA002 191 Intake filter cartridge AC017 130 Pipe fitting L PA002 013 Piston VB008 135 Screw HR125 007 Pipe fitting T 3 8 G for tube 12 mm PA002...

Page 33: ...OR020 015 O ring PA002 587 Valve seat VB008 115 Screw OR053 006 O ring PA002 588 Valve plate VD008 007 Nut OR060 005 O ring PA002 590 Valve spring VD008 015 Nut OR066 005 O ring PA002 591 Pressure va...

Page 34: ...04 615 Piston PA004 685 Suction valve HR120 004 Pipe fitting L PA002 607 Set piston rings PA004 690 Valve head OR037 009 O ring PA004 619 Cylinder s pipe VB008 014 Screw OR037 010 O ring PA004 625 Cyl...

Page 35: ...be 12 mm PA002 714 Support filter separator AT140 100 Condensate drain valve complete HR701 012 Washer gasket PA110 100 Safety valve AT141 001 Rilsan nut OR053 006 O ring VB004 021 Screw AT142 001 Bla...

Page 36: ...ar AT141 001 Rilsan nut PA002 720 Body filter separator VB004 021 Screw AT142 001 Black screw of discharge PA002 721 Sintered filter VB006 051 Screw HR101 004 Ogive PA002 722 Flange VB008 012 Screw HR...

Page 37: ...v 00 Date 12 02 2011 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC014 010 Nut PA003 030 Inter cooler VB006 046 Screw OR022 015 O ring PA003 035 Connecting tube VD004 010 Nut PA001 095 Fixing f...

Page 38: ...PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR102 014 N...

Page 39: ...PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR102 014 N...

Page 40: ...PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR102 014 N...

Page 41: ...112 015 Body valve PA112 032 Nut OR010 005 O ring PA112 022 Cylindrical guide PA112 034 Rubber knob red 300 bar OR011 015 O ring PA112 023 Piston valve insert PA112 035 Filter PA112 003 Fitting connec...

Page 42: ...112 015 Body valve PA112 033 Rubber knob black 200 bar OR011 015 O ring PA112 022 Cylindrical guide PA112 035 Filter PA112 002 Fitting connection 200 BAR PA112 023 Piston valve insert PA112 109 Intern...

Page 43: ...fpr breathing air HR176 002 Plug 1 4 G PA110 103 Safety Valve PN 300 PA114 001 Filling Device 2 Fold HR303 003 Connector straight 1 4 G Filling hose PA112 109 International Connection DIN YOKE INT PA1...

Page 44: ...C HR101 004 Ogive PA114 015 Drain valve body PA116 102 Timer drain 230 Volt AC HR102 014 Nut fitting pipe PA114 020 Drain valve piston PA116 105 Solenoid valve 12 Volt DC HR117 031 Pipe fitting 1 4 G...

Page 45: ...pressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HOURS OF OPERATION...

Page 46: ...compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HOURS OF OPERATI...

Page 47: ...ings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 50 HOURS OF...

Page 48: ...r cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular sieve...

Page 49: ...0 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Repl...

Page 50: ...rator Oil change Check setting of safety valve EVERY 500 HOURS OF OPERATION OR ANNUALLY DATE TECHNICIAN S SIGNATURE Contact the technician of Nardi Compressori Inspection and replacement of filter of...

Page 51: ...OR AS REQUESTED DATE TECHNICIAN S SIGNATURE Contact the technician of Nardi Compressori Test the quality of the air with aero test kit or similar Oil change Check setting of automatic stop system and...

Page 52: ...PACIFIC D23 52 P a g e PACIFIC D23 Nardi Compressori www nardicompressori com Check instruments zero on the gauge...