NARDI COMPRESSORI PACIFIC E27, User And Maintenance Manual

Page 1: ...PACIFIC E27 EG27 1 P a g e PACIFIC E27 EG27 Rev 00 Nardi Compressori www nardicompressori com PACIFIC E27 PACIFIC EG27 HIGH PRESSURE BREA THING AIR COMPRESSOR User s and Maintenance Manual...

Page 2: ...neral information and instructions for the operation and maintenance of high pressure breathing air compressor PACIFIC E27 EG27 All users must read this manual carefully and understand it in its entir...

Page 3: ...gulations for the Operators and for the Proper Use of the Compressor page 09 2 03 Safety Essentials page 09 2 04 General Safety Considerations page 10 3 WARRANTY AND ASSISTANCE page 11 3 01 Warranty o...

Page 4: ...ic Condensate Drain page 28 7 22 Automatic Stop System page 29 7 23 Use of the Electronic Control Panel page 29 7 24 Visible Alarms and Actions page 32 7 25 Special Waste Disposal page 32 7 26 Trouble...

Page 5: ...tions 1 Read carefully the manual for the proper operation of the compressor 2 Do not allow the air that comes out from the compressor to be directed to people or animals 3 Do not operate the compress...

Page 6: ...oller bearings have a high workload and as a result the mechanism is very strong Cylinders are made in aluminum with a barrel in cast iron inside This allows the machine to be the most technologically...

Page 7: ...the equipment and as a consequence it extends the life of the compressor block inside The air filtering system is placed in the front part of the compressor in the outside in order to simplify and ex...

Page 8: ...p m 1550 1550 Oil Type Tipo di Olio Name Nome NARDI SYNTHETIC 150 Environment working temperature Temperatura ambiente di lavoro C F From 5 C to 45 C From 41 F to 113 F Max inclination of compressor M...

Page 9: ...accordance with regulation DIN EN 12021 It draws air from the surrounding environment the operator must make sure intake air is devoid of fumes and or harmful gases and passing through an air intake...

Page 10: ...em of the compressor and make sure it is positioned so as to ensure the proper circulation of air When starting the compressor make sure that the sense of rotation of the compressor is equal to that i...

Page 11: ...are used Gases other than air are sucked compressed or air with oxygen content higher than 21 The replacement of defective parts under warranty will be performed free of charge at Nardi Compressori s...

Page 12: ...pressor is driven by an internal combustion engine it is very important check often the wind direction of the fumes and exhaust gases coming from the engine The compressors must be positioned in such...

Page 13: ...machines to work properly Use the formula on Table C for your calculation Volume of Air Intake m Number of Compressors x Volume of Air Required for the Room m x 1 6 Tab C If the room volume is lower t...

Page 14: ...sor may be going into depression and the causes can be Pipe chokes Pipe is too long In this case the cross sectional area of the pipe should be increased 4 06 ELECTRIC LINE CONNECTION For the electric...

Page 15: ...electric motor If the plug was connected the wrong way the electronic panel will show SEQUENCE OR PHASE FAILURE In this case invert two of the three wires on the plug of the mains cable To check if i...

Page 16: ...cian Test the condensate drain valve by pressing the button PURGE and test the emergency button on the electronic control panel Check that the oil level be at MAX full If the compressor is driven by a...

Page 17: ...g valve to the cylinder you must follow these steps Make sure that the compressor is turned off and that the filling valve and the cylinder valve are closed Attach the filling valve to the cylinder Op...

Page 18: ...s done the hours of operation of the machine up to the date maintenance is done and the signature of the qualified technician who serviced the machine IMPORTANT All maintenance operations must be perf...

Page 19: ...of the compressor are as follows Make sure you have enough oil on hand to make the change Switch the compressor on for 15 20 minutes to heat the oil and make it more fluid Remove the oil refill plug...

Page 20: ...below the minimum threshold an alarm visible and acoustic is triggered with a message on the display that shows the scarcity of oil in the compressor It is necessary to do a top up of oil to the compr...

Page 21: ...al fashion not mechanical with materials that absorb water and oil particles making the compressed air breathable in compliance with European Standard DIN EN 12021 The filter has two safety features T...

Page 22: ...ring if damaged Screw the filter head by hand do not use any tools The life of a cartridge depends upon many factors including environmental conditions ambient air humidity temperature air flow rate o...

Page 23: ...PACIFIC E27 EG27 23 P a g e PACIFIC E27 EG27 Rev 00 Nardi Compressori www nardicompressori com...

Page 24: ...PACIFIC E27 EG27 24 P a g e PACIFIC E27 EG27 Rev 00 Nardi Compressori www nardicompressori com...

Page 25: ...rious stages The only thing that changes is the type and size of the valves and the plates It is important that the valve replacement and cleaning is performed by trained personnel The steps for repla...

Page 26: ...nect the cooling hoses from the fittings Remove the screws and detach completely the head from the cylinder Put the head in a vice Unscrew the valve bodies one of these bodies is unscrewed with a spec...

Page 27: ...bottom of the head there are three points that need to be engraved with a punch after the valve is set Test the valve by blowing compressed air in the flow direction Check the O ring seal and replace...

Page 28: ...ure in the hoses further optimizing the quality of the breathing air Moreover once the filling operation is completed and you proceed to close the filling valve the air under pressure in the filling v...

Page 29: ...SE OF THE ELECTRONIC CONTROL PANEL CAUTION The electronic control panel is an advanced component that allows you to monitor the compressor and at the same time change its parameters of use The electro...

Page 30: ...nformation is useful for replacement of components under pressure based on usage To move to the next screen you must press the PAGE button again In this screen you can change the mode in which you use...

Page 31: ...o the next screen you must press the PAGE button again This screen displays the utility voltage in volts LINE VOLTAGE and the current drawn by the motor of the compressor in Ampers MOTOR CURRENT This...

Page 32: ...ered by the electronic control panel are the following SEQUENCE OR PHASE FAILURE This alarm indicates that the motor was connected wrongly running backwards OVER CURRENT MOTOR This alarm indicates tha...

Page 33: ...e extension clogged Check intake extension tube Valves not working Replace or clean valves Compressor does not reach Worn piston rings Replace worn piston rings maximum presure Excessively worn piston...

Page 34: ...N CODE DESCRIPTION CODE DESCRIPTION PA001 005 Albero motore 245 00 PA001 025 Cuscinetto 65 00 VD008 010 Dado 1 25 PA001 010 Contrappeso albero 40 00 PA001 030 Cuscinetto 55 00 VR030 005 Rondella 1 25...

Page 35: ...CODE DESCRIPTION CODE DESCRIPTION OR304 005 O ring PA001 065 Oil seal flange VB008 035 Screw PA001 045 Shaft complete of connecting rod PA001 070 Metal protection VD016 015 Nut PA001 050 Compressor c...

Page 36: ...20 Screw AC014 010 Closure plug PA001 126 Support cooling tube VB004 040 Screw HR117 014 Pipe fitting G1 4 for tube 6mm PA001 135 Oil pump VB006 013 Screw HR120 004 Pipe fitting L G1 4 for tube 6mm PA...

Page 37: ...Complete intake filter AC008 007 Nut PA002 012 Set Piston rings PA002 191 Intake filter cartridge AC017 130 Pipe fitting L PA002 013 Piston VB008 135 Screw HR125 007 Pipe fitting T 3 8 G for tube 12 m...

Page 38: ...ing PA002 587 Base valvola VB008 115 Vite OR053 006 O ring PA002 588 Piastra valvolare VD008 007 Dado OR060 005 O ring PA002 590 Molla valvola di scarico VD008 015 Dado OR066 005 O ring PA002 591 Inse...

Page 39: ...direct PA004 615 Piston PA004 685 Suction valve HR120 004 Pipe fitting L PA002 607 Set piston rings PA004 690 Valve head OR037 009 O ring PA004 619 Cylinder s pipe VB008 014 Screw OR037 010 O ring PA0...

Page 40: ...G for tube 12 mm PA002 714 Support filter separator AT140 100 Condensate drain valve complete HR701 012 Washer gasket PA110 100 Safety valve AT141 001 Rilsan nut OR053 006 O ring VB004 021 Screw AT142...

Page 41: ...300 bar AT141 001 Rilsan nut PA002 720 Body filter separator VB004 021 Screw AT142 001 Black screw of discharge PA002 721 Sintered filter VB006 051 Screw HR101 004 Ogive PA002 722 Flange VB008 012 Sc...

Page 42: ...3 028 Rev 00 Date 12 02 2011 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC014 010 Nut PA003 030 Inter cooler VB006 046 Screw OR022 015 O ring PA003 035 Connecting tube VD004 010 Nut PA001 095...

Page 43: ...5 O ring PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR1...

Page 44: ...5 O ring PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR1...

Page 45: ...5 O ring PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR1...

Page 46: ...ring PA112 015 Body valve PA112 032 Nut OR010 005 O ring PA112 022 Cylindrical guide PA112 034 Rubber knob red 300 bar OR011 015 O ring PA112 023 Piston valve insert PA112 035 Filter PA112 003 Fittin...

Page 47: ...O ring PA112 015 Body valve PA112 033 Rubber knob black 200 bar OR011 015 O ring PA112 022 Cylindrical guide PA112 035 Filter PA112 002 Fitting connection 200 BAR PA112 023 Piston valve insert PA112 1...

Page 48: ...straight fpr breathing air HR176 002 Plug 1 4 G PA110 103 Safety Valve PN 300 PA114 001 Filling Device 2 Fold HR303 003 Connector straight 1 4 G Filling hose PA112 109 International Connection DIN YOK...

Page 49: ...12 Volt DC HR101 004 Ogive PA114 015 Drain valve body PA116 102 Timer drain 230 Volt AC HR102 014 Nut fitting pipe PA114 020 Drain valve piston PA116 105 Solenoid valve 12 Volt DC HR117 031 Pipe fitti...

Page 50: ...the compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HOURS OF OP...

Page 51: ...filter of the compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HO...

Page 52: ...OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter...

Page 53: ...ngs Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 250 HOURS OF...

Page 54: ...URS OF OPERATION DATE TECHNICIAN S SIGNATURE Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Replace...

Page 55: ...eplacement of filter of last separator Oil change Check setting of safety valve EVERY 1 000 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Contact the technician of Nardi Compressori Replacement of va...

Page 56: ...of the air with aero test kit or similar Oil change Check setting of automatic stop system and safety valve AFTER REPAIRS DATE TECHNICIAN S SIGNATURE Check performance of filling connectors Clean inta...