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INBOARD means toward the center ,
OUTBOARD means outward from center

UP

DOWN

C.  IN GENERAL:

Sections marked with a • may be accomplished at the same time if two or more people are working on assembly, or if you
wish to work on one section while glue dries on another. In fact these steps were performed separately in building the
actual spacecraft. For example, the Propulsion Module was being built at Lockheed-Martin in Denver while the
Spacecraft Bus was being built at JPL in Pasadena, and the HGA was being built in Italy.

What to cut out? Each part is drawn against a shaded background. This shading appears grey when printed on a black &
white printer. Each part should be completely cut away from its shaded background. Some parts have areas within them
of shaded grey. These areas should be cut out of the part. Spacecraft details are printed on most of the parts. Don’t
confuse these with background shading. If there's any question, look at it on a color computer monitor: all the
background shading appears blue: if it isn't blue, don't cut it away.

When you finish cutting out a part, flatten it.

If an instruction doesn't say which way to fold something, fold in either direction.

When instructed to fold a part, consider scoring it first. To do this, line up a metal ruler or straight edge along the line to
be folded, and very lightly scratch it with an art knife, only breaking the surface of the card stock. You have to be very
careful not to cut through if you do this. While this is more time consuming, it will result in much neater folds, and may
help the parts fit together properly.

• 1.  ASSEMBLE THE SPACECRAFT BUS 

Cut out the SPACECRAFT BUS from Parts Sheet 1. Be sure to cut out the shaded areas above BAY 1, BAY 7, and
BAY 4. 

Put a crease into each of the vertical black lines where the twelve sections are joined, folding the BUS into a ring with
the printing on the outside.

Smear glue on the square marked GLUE. Overlap the other end onto the glue to complete the ring. Make sure it's
straight, and squeeze the pieces together.

Fold down the tabs marked IRU, towards the center of the ring. IRU stands for Inertial Reference Unit, which will be
installed here later. Do the same to each of the six remaining similar tabs along the top of the BUS. Leave the four larger
tabs standing.

Cut out the BUS TOP from Parts Sheet 1. Smear glue on the area marked GLUE, and position it up inside the BUS so
that the eight folded tabs will contact the glue. Press the tabs down so they will glue securely.

Cassini Spacecraft 1/37 Scale Model

EB-1999-04-001-JPL

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Summary of Contents for Cassini 1/37

Page 1: ...and about Saturn and Titan by visiting the Cassini Web Site This model is also available there to download directly as well as a much simpler model version at 1 40 scale http www jpl nasa gov cassini...

Page 2: ...lely on assembly It can easily be done in shorter steps however over a period of several days Patience There may be trying times But remember that extra care and time will pay off with a surprisingly...

Page 3: ...n When instructed to fold a part consider scoring it first To do this line up a metal ruler or straight edge along the line to be folded and very lightly scratch it with an art knife only breaking the...

Page 4: ...ng the letters IRU on the BUS The triangular sections point in toward the center of the BUS Slide the IRU outward so it hangs out over the BUS about half the width of the GLUE marked section Cut out t...

Page 5: ...to be swiveled back and forth Glue the EGA onto the lower end of the PM That s the end marked with an arrow labelled Z Align the EGA with its printed detail facing out rotated so that its M shaped fea...

Page 6: ...small rectangle marked R on the PM Secure there with glue Cut out one more RCS THRUSTER CLUSTER from Parts Sheet 2 and repeat the above steps attaching it to the PM Cut out another RCS THRUSTER CLUSTE...

Page 7: ...clear plastic beverage cup might be used cut a circular hole centered in the bottom 2 5 cm or one inch in diameter Cut out the MAIN AND BACKUP ENGINES halves from Parts Sheet 2 Fold over the rectangl...

Page 8: ...ack line Once the glue is thoroughly dry set the cone on your work surface with the point facing down and crush the point by pressing the cone down onto the work surface As you crush it the central ho...

Page 9: ...d inside the dish in an earlier step Place a drop of glue at that point on the inside of the HGA dish Set the HGA down with the dish opening facing upward Apply glue to one foot of the TRIPOD and atta...

Page 10: ...directly opposite RTG 2 As the glue dries keep it in direct line with RTG 2 Let the glue dry Install RTG 1 on the remaining mark extending straight out from the LEM Let the glue dry Cut out an RTG SH...

Page 11: ...ing the actual spacecraft but it is convenient to do them all at once at this point in assembling your model THE COSMIC DUST ANALYZER Cut out the three parts of the CDA from Parts Sheet 6 On the recta...

Page 12: ...and the MC side of the PALLET is in line with the PROBE ADAPTOR RING INMS sticks out in front of BAY 9 Apply glue to the end of tab Z and bring it in contact with BAY 8 where it will connect to suppo...

Page 13: ...l SKIP to THE HUYGENS PROBE Obtain three lengths of thin stiff wire either steel or brass about 13 cm or 5 inches long The wire should be lightweight and stiff enough that it doesn t sag from its weig...

Page 14: ...s scale is about 1 37 The Huygens Probe is included for completeness but not much detail is represented on the Probe spacecraft None of its scientific instruments are represented The Magnetometer Boom...

Page 15: ...ol One appended bay is for the radar and two are for inertial reference units Many of the bays are equipped with louvers on their outward facing side to control thermal radiation The bus is connected...

Page 16: ...ive maneuvers called Trajectory Correction Maneuvers TCMs To simplify model construction part of the Lower Equipment Module LEM is also attached to the Propulsion Module The rest of the LEM is on Shee...

Page 17: ...ith Earth It is also used as a radar dish for penetrating the hazy atmosphere of Titan Saturn s largest sattelite to image its surface It works with the Radio Science experiment and it also serves as...

Page 18: ...he reaction wheels also called momentum wheels are massive discs driven by electric motors Applying torque to one causes the whole spacecraft to rotate in the opposite direction Three such wheels perm...

Page 19: ...e European Space Agency will separate from Cassini once in orbit at Saturn and will descend into the atmosphere of Titan Saturn s largest moon Huygens will radio images and other scientific data from...

Page 20: ...part of the spacecraft s attitude control system RPWS SEARCH COIL FIELDS PARTICLES PALLET Cassini s Scientific Experiments Composite Infrared Spectrometer Imaging Science Subsystem NA Narrow Angle cam...

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