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Without disturbing their alignment, mark with a pencil on the UPPER EQUIPMENT MODULE in a circle where the two
pieces join.

Separate the pieces again. Cut off the bottom of the UPPER EQUIPMENT MODULE below your pencilled circle,
leaving a small amount, a couple of millimeters or an eighth of an inch, remaining below the circle.

Set the BIPROPELLANT TANKS piece down inside the PROPULSION MODULE (PM), securing with a blob of glue at
the bottom (don't put any glue near the top of the PM yet). The upper portion of the TANKS piece will protrude above
the PM.

Cut out one of the RCS THRUSTER CLUSTERS from Parts Sheet 2. RCS stands for reaction control subsystem. Fold
the section marked GLUE back 90° toward the non-printed side, and apply glue.

On the PM, find a long rectangle marked R. To the right of it, there is also a small rectangle marked R. Glue the
THRUSTER CLUSTER’s GLUE-marked section to the long rectangle, aligning the bottom of the GLUE section, with
the heavy black line at the base of the long rectangle.  Arm C faces downward. Align vertically, and let the glue dry.

Find the short heavy black line marked A, and one near it marked C on the THRUSTER CLUSTER. Crease at these
lines, folding back toward the non-printed side.

Apply glue to the end of the THRUSTER CLUSTER arm marked R. Bring it in contact with the small rectangle marked R
on the PM. Secure there with glue.

Cut out one more RCS THRUSTER CLUSTER from Parts Sheet 2 and repeat the above steps, attaching it to the PM.

Cut out another RCS THRUSTER CLUSTER from Parts Sheet 2. This time, make the folds toward the printed side, and
install it on the PM at the unlabelled rectangles similar to the R-marked rectangles.

Repeat the above steps with the last remaining RCS THRUSTER CLUSTER.

On each of the four THRUSTER CLUSTERS, fold tab B downward to be approximately horizontal. Each of these tabs
represents six small rocket thrusters which are used for attitude management and small course corrections.

Cut out the HELIUM TANK HALVES from Parts Sheet 2. Fit them together at right angles, slot into slot, and secure with
glue. These intersecting pieces represent a domed cylindrical tank.

Fold the two arms at the top end of the HELIUM TANK in the same direction the single arm is pointing on the bottom
end. Fold over the two G-marked tabs, and apply glue to their outer sides.

Press the glued tabs onto the squares marked H on at the top of the PM. The HELIUM TANK's bottom strut should
contact another square marked H toward the bottom. Glue it there, aligning the HELIUM TANK vertically with the PM.

Cut out the MONOPROPELLANT TANK HALVES from Parts Sheet 2, assemble and mount on the PM in the same
manner as the HELIUM TANK, using the squares marked M. (If the top support arms don't quite reach the M-squares,

Cassini Spacecraft 1/37 Scale Model

EB-1999-04-001-JPL

Page 6

Summary of Contents for Cassini 1/37

Page 1: ...and about Saturn and Titan by visiting the Cassini Web Site This model is also available there to download directly as well as a much simpler model version at 1 40 scale http www jpl nasa gov cassini...

Page 2: ...lely on assembly It can easily be done in shorter steps however over a period of several days Patience There may be trying times But remember that extra care and time will pay off with a surprisingly...

Page 3: ...n When instructed to fold a part consider scoring it first To do this line up a metal ruler or straight edge along the line to be folded and very lightly scratch it with an art knife only breaking the...

Page 4: ...ng the letters IRU on the BUS The triangular sections point in toward the center of the BUS Slide the IRU outward so it hangs out over the BUS about half the width of the GLUE marked section Cut out t...

Page 5: ...to be swiveled back and forth Glue the EGA onto the lower end of the PM That s the end marked with an arrow labelled Z Align the EGA with its printed detail facing out rotated so that its M shaped fea...

Page 6: ...small rectangle marked R on the PM Secure there with glue Cut out one more RCS THRUSTER CLUSTER from Parts Sheet 2 and repeat the above steps attaching it to the PM Cut out another RCS THRUSTER CLUSTE...

Page 7: ...clear plastic beverage cup might be used cut a circular hole centered in the bottom 2 5 cm or one inch in diameter Cut out the MAIN AND BACKUP ENGINES halves from Parts Sheet 2 Fold over the rectangl...

Page 8: ...ack line Once the glue is thoroughly dry set the cone on your work surface with the point facing down and crush the point by pressing the cone down onto the work surface As you crush it the central ho...

Page 9: ...d inside the dish in an earlier step Place a drop of glue at that point on the inside of the HGA dish Set the HGA down with the dish opening facing upward Apply glue to one foot of the TRIPOD and atta...

Page 10: ...directly opposite RTG 2 As the glue dries keep it in direct line with RTG 2 Let the glue dry Install RTG 1 on the remaining mark extending straight out from the LEM Let the glue dry Cut out an RTG SH...

Page 11: ...ing the actual spacecraft but it is convenient to do them all at once at this point in assembling your model THE COSMIC DUST ANALYZER Cut out the three parts of the CDA from Parts Sheet 6 On the recta...

Page 12: ...and the MC side of the PALLET is in line with the PROBE ADAPTOR RING INMS sticks out in front of BAY 9 Apply glue to the end of tab Z and bring it in contact with BAY 8 where it will connect to suppo...

Page 13: ...l SKIP to THE HUYGENS PROBE Obtain three lengths of thin stiff wire either steel or brass about 13 cm or 5 inches long The wire should be lightweight and stiff enough that it doesn t sag from its weig...

Page 14: ...s scale is about 1 37 The Huygens Probe is included for completeness but not much detail is represented on the Probe spacecraft None of its scientific instruments are represented The Magnetometer Boom...

Page 15: ...ol One appended bay is for the radar and two are for inertial reference units Many of the bays are equipped with louvers on their outward facing side to control thermal radiation The bus is connected...

Page 16: ...ive maneuvers called Trajectory Correction Maneuvers TCMs To simplify model construction part of the Lower Equipment Module LEM is also attached to the Propulsion Module The rest of the LEM is on Shee...

Page 17: ...ith Earth It is also used as a radar dish for penetrating the hazy atmosphere of Titan Saturn s largest sattelite to image its surface It works with the Radio Science experiment and it also serves as...

Page 18: ...he reaction wheels also called momentum wheels are massive discs driven by electric motors Applying torque to one causes the whole spacecraft to rotate in the opposite direction Three such wheels perm...

Page 19: ...e European Space Agency will separate from Cassini once in orbit at Saturn and will descend into the atmosphere of Titan Saturn s largest moon Huygens will radio images and other scientific data from...

Page 20: ...part of the spacecraft s attitude control system RPWS SEARCH COIL FIELDS PARTICLES PALLET Cassini s Scientific Experiments Composite Infrared Spectrometer Imaging Science Subsystem NA Narrow Angle cam...

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