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After the glue drop is thoroughly dry, adjust the PROBE SUPPORT RING BASE so that more of its vertical ring is
circular and in position around the edge of the flat ring. Add another drop of glue at one or two points, and let it dry.
Continue to glue and adjust, until the rings are securely joined, and nicely aligned.

Temporarily fold the two long arms (marked with a dot) back away from each other.

Set your PM down on the work surface on its side, supported by the THRUSTER CLUSTERs, with the -X side facing
up. Near the -X mark, notice two black rectangles. Apply glue to these.

Apply glue to tips of the two short arms . Set them down on the glue in the black rectangles, with the ring
about centered over the PM.

When the glue dries, glue the two arms marked - (minus) onto the two black rectangles near the +Z mark on the PM. Let
the glue dry thoroughly.

Bring the two long arms, marked with a dot, into contact with the PM, and glue them there. (You'll have to tuck their
ends under some tank support arms.)

• 4.  ASSEMBLE THE HIGH-GAIN ANTENNA (HGA)

Cut out the large circular MAIN REFLECTOR from Parts Sheet 3. Be sure to cut out the large keyhole (triangular
opening with central circle), the two small rectangles, and center slots.

For this step, use a low-moisture glue such as a glue stick. Smear a thin film of glue on the black radial line from the
center to the outer edge. Also smear glue from there to the edge of the triangular opening. Overlap the opposite edge
onto the glue, bringing the circle up into a cone, with the printed circles on the outside. Adjust so the edge aligns with,
and just overlaps the black line.

Once the glue is thoroughly dry, set the cone on your work surface with the point facing down, and crush the point by
pressing the cone down onto the work surface. As you crush it, the central hole will become smaller, and the central
slots will overlap. Continue to crush until there's a flat area about 35 mm or an inch and a half, at the center.

Rest the piece upside down on your work surface, with the crushed center facing up. Apply some glue to the
overlapping slots to hold their shape. Try to adjust the cone's shape so it is even, and sits flat on the table.

Cut the HGA SUPPORT RING from Parts Sheet 3. Apply low-moisture glue to the end marked GLUE, and overlap the
opposite end, forming a ring. Make sure the seam is straight, so the ring sits flat on the table. Adjust its shape to be very
nearly circular.

Rest the HGA upside down on your work surface, with the crushed center facing up. To force it against the table and
hold its shape, stack some coins on the center.

Set the HGA RING down onto the HGA and center it. Apply a bead of white glue all the way around inside the ring, to
make a secure connection between the ring and the HGA main reflector. Don't press down the HGA RING or change its
shape; let the bead of glue fill in any spaces between the circular ring and the slightly irregular HGA shape. Allow it to dry
thoroughly before proceeding.

Notice the location of a thin black radial line, about a centimeter long, on the outside of the HGA. Hold it to the light, and
make a mark on the inside of the HGA dish corresponding to the line on the outside. This will be used later.

Cut out the small circular HGA BASE from Parts Sheet 3. Set it flat onto the HGA RING, and secure it there with glue.
Leave the HGA face down.

Cassini Spacecraft 1/37 Scale Model

EB-1999-04-001-JPL

Page 8

Summary of Contents for Cassini 1/37

Page 1: ...and about Saturn and Titan by visiting the Cassini Web Site This model is also available there to download directly as well as a much simpler model version at 1 40 scale http www jpl nasa gov cassini...

Page 2: ...lely on assembly It can easily be done in shorter steps however over a period of several days Patience There may be trying times But remember that extra care and time will pay off with a surprisingly...

Page 3: ...n When instructed to fold a part consider scoring it first To do this line up a metal ruler or straight edge along the line to be folded and very lightly scratch it with an art knife only breaking the...

Page 4: ...ng the letters IRU on the BUS The triangular sections point in toward the center of the BUS Slide the IRU outward so it hangs out over the BUS about half the width of the GLUE marked section Cut out t...

Page 5: ...to be swiveled back and forth Glue the EGA onto the lower end of the PM That s the end marked with an arrow labelled Z Align the EGA with its printed detail facing out rotated so that its M shaped fea...

Page 6: ...small rectangle marked R on the PM Secure there with glue Cut out one more RCS THRUSTER CLUSTER from Parts Sheet 2 and repeat the above steps attaching it to the PM Cut out another RCS THRUSTER CLUSTE...

Page 7: ...clear plastic beverage cup might be used cut a circular hole centered in the bottom 2 5 cm or one inch in diameter Cut out the MAIN AND BACKUP ENGINES halves from Parts Sheet 2 Fold over the rectangl...

Page 8: ...ack line Once the glue is thoroughly dry set the cone on your work surface with the point facing down and crush the point by pressing the cone down onto the work surface As you crush it the central ho...

Page 9: ...d inside the dish in an earlier step Place a drop of glue at that point on the inside of the HGA dish Set the HGA down with the dish opening facing upward Apply glue to one foot of the TRIPOD and atta...

Page 10: ...directly opposite RTG 2 As the glue dries keep it in direct line with RTG 2 Let the glue dry Install RTG 1 on the remaining mark extending straight out from the LEM Let the glue dry Cut out an RTG SH...

Page 11: ...ing the actual spacecraft but it is convenient to do them all at once at this point in assembling your model THE COSMIC DUST ANALYZER Cut out the three parts of the CDA from Parts Sheet 6 On the recta...

Page 12: ...and the MC side of the PALLET is in line with the PROBE ADAPTOR RING INMS sticks out in front of BAY 9 Apply glue to the end of tab Z and bring it in contact with BAY 8 where it will connect to suppo...

Page 13: ...l SKIP to THE HUYGENS PROBE Obtain three lengths of thin stiff wire either steel or brass about 13 cm or 5 inches long The wire should be lightweight and stiff enough that it doesn t sag from its weig...

Page 14: ...s scale is about 1 37 The Huygens Probe is included for completeness but not much detail is represented on the Probe spacecraft None of its scientific instruments are represented The Magnetometer Boom...

Page 15: ...ol One appended bay is for the radar and two are for inertial reference units Many of the bays are equipped with louvers on their outward facing side to control thermal radiation The bus is connected...

Page 16: ...ive maneuvers called Trajectory Correction Maneuvers TCMs To simplify model construction part of the Lower Equipment Module LEM is also attached to the Propulsion Module The rest of the LEM is on Shee...

Page 17: ...ith Earth It is also used as a radar dish for penetrating the hazy atmosphere of Titan Saturn s largest sattelite to image its surface It works with the Radio Science experiment and it also serves as...

Page 18: ...he reaction wheels also called momentum wheels are massive discs driven by electric motors Applying torque to one causes the whole spacecraft to rotate in the opposite direction Three such wheels perm...

Page 19: ...e European Space Agency will separate from Cassini once in orbit at Saturn and will descend into the atmosphere of Titan Saturn s largest moon Huygens will radio images and other scientific data from...

Page 20: ...part of the spacecraft s attitude control system RPWS SEARCH COIL FIELDS PARTICLES PALLET Cassini s Scientific Experiments Composite Infrared Spectrometer Imaging Science Subsystem NA Narrow Angle cam...

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