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Installation Guide for NCPE Split-System Condensing Units

5

Unit Location Considerations

In thru-the-wall installation, due to the various types of wall 

construction, it is not possible to provide detailed instructions. 

The following is a list of general requirements and cautions for 

installing these units. 

The unit must be installed level, both - 

top front to back and left to right.
1.

 Masonry walls must have a lintel to support the wall.

2.

 Extend the unit approximately 3/4

"

 beyond outside surface of 

the wall. Optional mounting angles can be purchased from the 

factory or field fabricated for locating and mounting the unit in 

the wall.

3.

 The wall opening across the top and bottom must be flashed. 

Bottom flashing to cover the full foot print of unit and extend up 

2

"

 on 3 sides. 

All openings around the top, sides and bottom 

must be caulked and sealed. Care must be taken not to plug 

the openings in the front of the base pan of the unit. If the 

optional wall sleeve is used, caulk the spaces between the 

sleeve and the wall. Completely fill the clearance between the 

unit and the wall sleeve with a polyurethane foam sealant. 
4.

 During periods of rain and wind the primary drainage path 

may not be adequate to handle the load. Secondary precautions 

may also be required but not limited to the following:
 

a. Seal flashing to unit

 

b. Floor drain

 

c. Additional field sealing of sheet metal joints

 

d. Sealing of unused access opening

5.

 Clearances to air inlets and outlets must be adequate to ensure 

no air flow obstructions or recirculation of condenser air flow.

6.

 Some architectural designs of buildings will require the unit 

to be mounted behind a decorative grille. The performance 

(capacity and efficiency) of the unit may be reduced with the 

use of these decorative grilles. The less resistive these grilles 

are to air flow, the better the units performance will be. Outdoor 

louvers provided by others 

must be

 approved by NCP to maintain 

unit performance and warranty. Care must be taken to locate coil 

intake side of unit away from loose debris that may clog intake.

7.

 If the unit is mounted behind a decorative grille, one or both 

of the following items 

must be

 done to eliminate recirculation of 

air to the unit:
 

a.  The front of the unit must be mounted tight to the 

inside of the architectural grille

 

b.  A barrier must be provided to prevent recirculation of 

air to the unit (mixing of inlet and outlet air) when the 

front  of the unit is mounted back from the inside of the 

architectural grille 

8.

 The unit must not be mounted in dead-end hallways or areas 

where there is no fresh outside air circulation. Cool fresh outside 

air 

must be

 provided for best unit operation. Thru-the-wall units 

may not be located where hot exhausts from clothes dryer vents, 

kitchen vents, steam vents or corrosive fumes could come in 

contact with coil side of unit.

9.

 30

"

 clearance is required for service accessibility on the inside 

service panel.

10

. If more than one unit is to be installed in the same area a min. 

of 48

"

 vertical must be maintained between units to minimize 

recirculation of condenser exhaust air.

11.

 Care must be taken when locating the unit. Locate away form 

bedrooms as operational sounds may be objectionable. (See 

sound cover on page 25).

Refrigerant Piping Limits

1. The maximum length of refrigerant lines from the through the 

wall unit to indoor unit should NOT exceed fifty (50) feet without 

contacting the manufacturer. 
2. The maximum vertical change should not exceed twenty (20) 

feet without contacting the manufacturer.

Liquid Line

Vapor Line

Insulation

IMPORTANT: THE VAPOR LINE MUST 

ALWAYS BE INSULATED. DO NOT 

ALLOW THE LIQUID LINE AND VAPOR 

LINE TO COME IN DIRECT (METAL TO 

METAL) CONTACT.

Summary of Contents for 1000 SERIES

Page 1: ...639 1674 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS Thru the Wall Condensing Units This unit should be installed in an OUTSIDE WALL FOR THRU THE WALL INSTALLATION ONLY Please read the entire inst...

Page 2: ...gh Voltage and Power Supply Page 10 Start Up Sequence of Operations Page 11 Refrigerant Charging Page 12 Maintenance Checkout Procedure Page 13 Important Before Removing a Warranty Compressor Page 14...

Page 3: ...ntly grounded Failure to do so can cause electrical shock resulting in severe personal injury or death WARNING These instructions are intended as an aid to qualified licensed service personnel for pro...

Page 4: ...instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with the installation Should further information be desired or should particular...

Page 5: ...of these decorative grilles The less resistive these grilles are to air flow the better the units performance will be Outdoor louvers provided by others must be approved by NCP to maintain unit perfor...

Page 6: ...Liquid Line Pressure Drop 50 PSI Subtract 43 PSI for each foot of Liquid Lift if any Do Not Exceed this value when selecting Liquid Line Field Installation Install the units per the manufacturer s re...

Page 7: ...the condensing unit should not block access to major components Refrigerant lines should not be in direct contact with the floor or ceiling joists Use insulated or suspension type hangers When refrig...

Page 8: ...l equivalent length of refrigerant lines exceeds 50 ft Leak Checking Leak checking of refrigerant line braze joints and evaporator unit using dry nitrogen 1 Install service port cap of the vapor line...

Page 9: ...aporator coil The vacuum pump can now be disconnected Electrical Connections NOTE Make certain that the volts hertz and phase correspond to that specified on the unit rating plate and that the service...

Page 10: ...equipment nameplate OR Make certain that the volts hertz and phase correspond to that specified on the unit rating plate and that the service provided by the utility is sufficient to handle the additi...

Page 11: ...ubcooling in cooling mode is the only recommended method of charging above 55 F ambient outdoor temperature For best results the indoor temperature should be kept between 70 F to 80 F Note It is impor...

Page 12: ...lar CAUTION Low Suction Pressure Operation Compressor Damage Do not operate with a restricted suction Do not operate with the low pressure cut out bridged Do not operate compressor without enough syst...

Page 13: ...age Check exposed surfaces for corrosion Replace or paint part as required This maintenance is critical to prevent stains and damage to exterior surface of building 5 Inspect refrigerant piping for le...

Page 14: ...HM Reading between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Windin...

Page 15: ...Installation Guide for NCPE Split System Condensing Units 15...

Page 16: ...Installation Guide for NCPE Split System Condensing Units 16...

Page 17: ...Installation Guide for NCPE Split System Condensing Units 17...

Page 18: ...10 15 3 25 208 230 60 1 10 17 75 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56 3 10 9 62 9 12 8 67 8 RLA Amps LRA Amps FAN MOTOR 0 25 1500 1 4 0 25 1500 1 4 0 25 1500...

Page 19: ...12 13 20 208 230 60 1 10 15 3 25 208 230 60 1 10 18 56 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56 3 10 9 62 9 13 5 72 5 RLA Amps LRA Amps FAN MOTOR 0 25 1500 1 4 0...

Page 20: ...NOMINAL CAPACITY B HR 18 000 23 000 27 200 ELECTRICAL 208 230 60 1 12 13 20 208 230 60 1 10 15 3 25 208 230 60 1 10 17 75 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56...

Page 21: ...00 28 400 ELECTRICAL 208 230 60 1 12 13 47 20 208 230 60 1 12 15 13 20 208 230 60 1 10 19 08 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56 3 10 3 61 6 13 50 72 5 RLA Am...

Page 22: ...ondenser Coil 14208361 14208360 14208360 9 Motor 0 25 HP 1500 RPM 14270049 14270049 14270049 10 14 Prop Fan 14214033 14214033 14214033 11 Motor Mount 14270102 14270102 14270102 12 Access Panel 1000 14...

Page 23: ...denser Coil 14208356 14208357 14208357 9 Motor 0 25 HP 1500 RPM 14270049 14270049 14270049 10 14 Prop Fan 14214033 14214033 14214033 11 Motor Mount 14270102 14270102 14270102 12 Access Panel 3000 1425...

Page 24: ...High Pressure Switch 14265027 14265027 14265027 5 Compressor 14210241 14210242 14210243 6 Liquid Service Valve 14258603A 14258603A 14258603A 7 Vapor Service Valve 14258606A 14258606A 14258606A 8 Conde...

Page 25: ...8603A 14258603A 14258603A 7 Vapor Service Valve 14258612 14258612 14258612 8 Condenser Coil 14208372 14208371 14208371 9 Motor 14270056 14270056 14270056 10 Prop Fan 14214038 14214038 14214038 11 Moto...

Page 26: ...As an option we offer an Insulated Sound Cover for installation over the inside cover of the unit Sound Without Indoor Cover 70 4 dba Standard AHRI 350 2008 Sound With Indoor Cover 68 3 dba Standard...

Page 27: ...tional Comfort in specifications drawings or otherwise and whether or not National Comfort s goods are specifically designed and or manufactured by National Comfort for Customer s use or purpose 4 LIM...

Page 28: ...ort after one year from the date of installation or after 20 months from the date of manufacture of the compressor as determined by the compressor serial number whichever occurs first but before the e...

Page 29: ...essure with service door reattached ENGINEERING SPECIFICATION GUIDE 4 Technical Data Limitations All installations should factor a proper building heat gain along with appropriate duct sizing and elec...

Page 30: ..._______________________ ________________________________________________________________________ ________________________________________________________________________ ______________________________...

Page 31: ...______________________ ________________________________________________________________________ ________________________________________________________________________ _______________________________...

Page 32: ...Comfort Products 539 Dunksferry Road Bensalem PA 19020 5908 800 523 7138 Fax 215 639 1674 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS Manual NCPE Condensing Unit Installation Instructions 14299118...

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