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Installation Guide for NCPE Split-System Condensing Units

9

Evacuation

1.

 Connect the vacuum pump to the service ports of the liquid 

line and the vapor line service valves. If the vacuum pump lines 

do not contain shut-off valves, hook up the vacuum pump 

through a manifold gauge set, as the vacuum pump lines must 

be closed for step 4 below.
         a.  If the evacuation is being performed on a new system 

installation, the condensing unit service valves should be 

kept in the closed position. The vacuum pump will then 

be able to evacuate the refrigerant lines and evaporator 

coil. 

         b.  If the evacuation is being performed on an installation 

where the condensing unit factory charge has been lost, 

the service valves should be opened.

2.

 Following the vacuum pump manufacturer’s instructions, 

allow the pump to operate until the system has been evacuated 

down to 300 microns.

NOTE: Check for leaks if unable to get to 300 microns.

3.

 Allow the pump to continue running an additional 15 minutes. 

Turn off the pump and leave connections secured. After 10 

minutes if system fails to hold 500 microns or less, check all 

connections for tight fit and repeat evacuation procedure.

4.

 Isolate the vacuum pump by closing the shut-off valves on 

vacuum pump lines or test gauge manifold. 

5.

 Open the service valves. Opening the service valves will allow 

the refrigerant in the condensing unit to enter the refrigerant 

lines and evaporator coil. The vacuum pump can now be 

disconnected.

Electrical Connections

NOTE:

 Make certain that the volts, hertz, and phase correspond 

to that specified on the unit rating plate, and that the service 

provided by the utility is sufficient to handle the additional load 

imposed by this equipment. 
Make all electrical connections in accordance with the National 

Electrical Code and any pertinent local codes or ordinances. 

Use a separate branch electrical circuit for this unit. Locate a 

disconnecting means within sight of and readily accessible to 

the unit.
         a. Line Voltage Connections
        b.  Connect the single phase power supply to unit contactor 

terminal L1 and L2

        c. Connect ground wire to lug
        d. Low Voltage Connections

Consult the indoor unit installation instructions for thermostat 

connections. 

Use a 2-wire thermostat cable between the units.

When locating the room thermostat, it should be in the natural 

circulating path of room air. Avoid locations where the thermostat 

would be exposed to cold air infiltration; drafts from windows, 

doors or other openings leading to the outside; exposure to air 

currents from warm-or-cold air registers or to exposure where 

the natural circulation of the air is cut off, such as behind doors, 

above or below mantels, shelves, etc.

Electrical - Low Voltage

Low Voltage Maximum Wire Length

Table defines the maximum total length of low voltage wiring 

from the condenser to the indoor unit and to the thermostat.

24 VOLTS

WIRE SIZE

MAX. WIRE 

LENGTH

18 AWG

150 Ft.

16 AWG

225 Ft.

14 AWG

300 Ft.

 

Low Voltage Hook-up Diagram

Contactor

Field Wiring Low Voltage

Yellow

Red

Blue

Summary of Contents for 1000 SERIES

Page 1: ...639 1674 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS Thru the Wall Condensing Units This unit should be installed in an OUTSIDE WALL FOR THRU THE WALL INSTALLATION ONLY Please read the entire inst...

Page 2: ...gh Voltage and Power Supply Page 10 Start Up Sequence of Operations Page 11 Refrigerant Charging Page 12 Maintenance Checkout Procedure Page 13 Important Before Removing a Warranty Compressor Page 14...

Page 3: ...ntly grounded Failure to do so can cause electrical shock resulting in severe personal injury or death WARNING These instructions are intended as an aid to qualified licensed service personnel for pro...

Page 4: ...instructions do not cover all variations in systems or provide for every possible contingency to be met in connection with the installation Should further information be desired or should particular...

Page 5: ...of these decorative grilles The less resistive these grilles are to air flow the better the units performance will be Outdoor louvers provided by others must be approved by NCP to maintain unit perfor...

Page 6: ...Liquid Line Pressure Drop 50 PSI Subtract 43 PSI for each foot of Liquid Lift if any Do Not Exceed this value when selecting Liquid Line Field Installation Install the units per the manufacturer s re...

Page 7: ...the condensing unit should not block access to major components Refrigerant lines should not be in direct contact with the floor or ceiling joists Use insulated or suspension type hangers When refrig...

Page 8: ...l equivalent length of refrigerant lines exceeds 50 ft Leak Checking Leak checking of refrigerant line braze joints and evaporator unit using dry nitrogen 1 Install service port cap of the vapor line...

Page 9: ...aporator coil The vacuum pump can now be disconnected Electrical Connections NOTE Make certain that the volts hertz and phase correspond to that specified on the unit rating plate and that the service...

Page 10: ...equipment nameplate OR Make certain that the volts hertz and phase correspond to that specified on the unit rating plate and that the service provided by the utility is sufficient to handle the additi...

Page 11: ...ubcooling in cooling mode is the only recommended method of charging above 55 F ambient outdoor temperature For best results the indoor temperature should be kept between 70 F to 80 F Note It is impor...

Page 12: ...lar CAUTION Low Suction Pressure Operation Compressor Damage Do not operate with a restricted suction Do not operate with the low pressure cut out bridged Do not operate compressor without enough syst...

Page 13: ...age Check exposed surfaces for corrosion Replace or paint part as required This maintenance is critical to prevent stains and damage to exterior surface of building 5 Inspect refrigerant piping for le...

Page 14: ...HM Reading between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Windin...

Page 15: ...Installation Guide for NCPE Split System Condensing Units 15...

Page 16: ...Installation Guide for NCPE Split System Condensing Units 16...

Page 17: ...Installation Guide for NCPE Split System Condensing Units 17...

Page 18: ...10 15 3 25 208 230 60 1 10 17 75 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56 3 10 9 62 9 12 8 67 8 RLA Amps LRA Amps FAN MOTOR 0 25 1500 1 4 0 25 1500 1 4 0 25 1500...

Page 19: ...12 13 20 208 230 60 1 10 15 3 25 208 230 60 1 10 18 56 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56 3 10 9 62 9 13 5 72 5 RLA Amps LRA Amps FAN MOTOR 0 25 1500 1 4 0...

Page 20: ...NOMINAL CAPACITY B HR 18 000 23 000 27 200 ELECTRICAL 208 230 60 1 12 13 20 208 230 60 1 10 15 3 25 208 230 60 1 10 17 75 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56...

Page 21: ...00 28 400 ELECTRICAL 208 230 60 1 12 13 47 20 208 230 60 1 12 15 13 20 208 230 60 1 10 19 08 30 Volts Hertz Phase Min AWG Wire Min Cir Ampacity Max Fuse COMPRESSOR 9 0 56 3 10 3 61 6 13 50 72 5 RLA Am...

Page 22: ...ondenser Coil 14208361 14208360 14208360 9 Motor 0 25 HP 1500 RPM 14270049 14270049 14270049 10 14 Prop Fan 14214033 14214033 14214033 11 Motor Mount 14270102 14270102 14270102 12 Access Panel 1000 14...

Page 23: ...denser Coil 14208356 14208357 14208357 9 Motor 0 25 HP 1500 RPM 14270049 14270049 14270049 10 14 Prop Fan 14214033 14214033 14214033 11 Motor Mount 14270102 14270102 14270102 12 Access Panel 3000 1425...

Page 24: ...High Pressure Switch 14265027 14265027 14265027 5 Compressor 14210241 14210242 14210243 6 Liquid Service Valve 14258603A 14258603A 14258603A 7 Vapor Service Valve 14258606A 14258606A 14258606A 8 Conde...

Page 25: ...8603A 14258603A 14258603A 7 Vapor Service Valve 14258612 14258612 14258612 8 Condenser Coil 14208372 14208371 14208371 9 Motor 14270056 14270056 14270056 10 Prop Fan 14214038 14214038 14214038 11 Moto...

Page 26: ...As an option we offer an Insulated Sound Cover for installation over the inside cover of the unit Sound Without Indoor Cover 70 4 dba Standard AHRI 350 2008 Sound With Indoor Cover 68 3 dba Standard...

Page 27: ...tional Comfort in specifications drawings or otherwise and whether or not National Comfort s goods are specifically designed and or manufactured by National Comfort for Customer s use or purpose 4 LIM...

Page 28: ...ort after one year from the date of installation or after 20 months from the date of manufacture of the compressor as determined by the compressor serial number whichever occurs first but before the e...

Page 29: ...essure with service door reattached ENGINEERING SPECIFICATION GUIDE 4 Technical Data Limitations All installations should factor a proper building heat gain along with appropriate duct sizing and elec...

Page 30: ..._______________________ ________________________________________________________________________ ________________________________________________________________________ ______________________________...

Page 31: ...______________________ ________________________________________________________________________ ________________________________________________________________________ _______________________________...

Page 32: ...Comfort Products 539 Dunksferry Road Bensalem PA 19020 5908 800 523 7138 Fax 215 639 1674 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS Manual NCPE Condensing Unit Installation Instructions 14299118...

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