National Comfort Product Comfort Pack Electric, Installation Instructions Manual

Page 1: ...215 244 1400 1 800 523 7138 Fax 267 638 1674 Installation Maintenance Instruction Manual 02 25 15 Comfort PaCk Gas Electric Units Installation Instruction Manual Prepared Exclusively for Architects Engineers FRONT View BACK View Thru the Wall Heating Cooling Comfort ...

Page 2: ...Specs CPE Specs Unit Clearances page 11 Locating the Unit s page 12 Service Access Venting Vent Termination Clearances Walls page 16 Wall Sleeve Wall Construction Sleeve Adaptor Option Sealing of the Unit page 19 Ductwork page 20 Supply Return Drainage page 23 Electrical page 24 Service page 25 Warranty page 26 About Us page 28 Notes page 30 Installation Instruction Manual for Architects Engineers...

Page 3: ...cts A building heat loss and heat gain calculation should be done to determine the sizing of equipment A qualified engineer should do all sizing of electrical supply gas supply lines and ductwork This will aid in many areas of concern when designing multi family properties Multi family complex using Comfort Packs produced by National Comfort Products Installation Instruction Manual for Architects ...

Page 4: ...cooling Where natural gas is available no need for a chimney due to its direct vented flue system and use of outside air for combustion We offer heating packages of up to 51 000 BTUH output All packages can be field converted to LP with our LP Conversion Kit CPE Models Electric heating with electric cooling Where natural gas is not available we offer heating packages of 5 7 5 10 and 15 KW CPG CPE ...

Page 5: ...ENVIROMENTAL Environmentally friendly refrigerant HCFC R410A 5 Standard Controls Components Equiped to utlilize single 2 stage or clock thermostat Factory mounted 4x4 junction box provided for wiring 16 x 25 x 1 disposable return air filter for all models All gas units equiped with dual LED light providing self diag nostic trouble shooting codes 3 4 x 16 flexible tubing included to connect to cond...

Page 6: ...rs or cleaning The entire chassis can be removed and replaced with another chassis in times of service or repair The removal of the chassis is also recommended during the installation of the unit This will make the unit lighter and easier to install The Comfort Pack also offers high and low side service ports for checking the operation of the refrigeration system While maintaining system airflow C...

Page 7: ...eers 5 Supply Return FRONT TO 43 1 3 32 15 13 16 11 1 16 3 3 4 31 7 16 7 11 16 20 1 8 1 23 32 4 11 32 26 9 32 28 DRAIN TUBE OPENING 24 7 3 4 7 15 16 OPENING COMFORT PACK DIMENSIONAL DRAWING Junction Box Gas Connection Low Voltage Thermostat Connection Solid Filter Door for Ducted Returns ...

Page 8: ...NO DESCRIPTION CPWS Wall Sleeve unassembled CPWSA Wall Sleeve Adapter unassembled CPLG Architectural Louver Grille clear finish 28 x 43 CPLG P Architectural Louver Grille painted 28 x 43 CPLG S Architectural Louver Sleeve Grille clear finish 291 16 x 45 CPLG SP Architectural Louver Sleeve Grille painted 291 16 x 45 DF Slotted Filter Door DD Secondary Drain Pan DP Stamped Louver and Grille Removed ...

Page 9: ...2 000 17 061 12 966 30 3 35 CPE41207 D 12 000 25 591 12 966 41 7 50 CPE41210 D 12 000 34 121 25 591 57 5 60 CPE41805 D 18 000 17 061 12 966 30 3 35 CPE41807 D 18 000 25 591 19 108 41 7 50 CPE41810 D 18 000 34 121 25 591 57 5 60 CPE41815 D 18 000 51 182 38 557 84 6 90 CPE42405 D 22 400 17 061 12 966 30 3 35 CPE42407 D 22 400 25 591 19 108 41 7 50 CPE42410 D 22 400 34 121 25 591 57 5 60 CPE42415 D 2...

Page 10: ... must supply the Wall Sleeve Adaptor ELECTRIC MODELS Our Current Models CPE R 22 MAGIC PAK MAGIC CHEF MAGIC PAK R 410A CPE R 410A CPE1205 C 5EWC122 5EWC12 5EWC4 09 121P CPE41205 D CPE1210 C 10EWC122 10EWC12 10EWC4 09 121P CPE41210 D CPE1805 C 5EWC182 5EWC12 5EWC4 09 181P CPE41805 D NOT AVAILABLE 7EWC182 7EWC18 7EWC4 09 181P CPE41807 D CPE1810 C 10EWC182 10EWC18 10EWC4 09 181P CPE41810 D CPE1815 C ...

Page 11: ...00 40 800 9 0 80 360 CPG43064 D 27 400 64 000 51 200 9 0 80 360 OPTIONAL ACCESSORIES CPWS wALL SLeeVe UNASSeMBLeD CPWSA wALL SLeeVe ADAPTOR UNASSeMBLeD CPLG ARCHiTeCTURAL LOUVeR GRiLLe CPLG S ARCHiTeCTURAL LOUVeR FOR SLeeVe CPLG P ARCHiTeCTURAL LOUVeR GRiLLe PAiNTeD CPLG SP ARCHiTeCTURAL LOUVeR FOR SLeeVe PAiNTeD PAINTED LOUVER STAMPeD GRiLLe PAiNTeD DF CALL FOR DETAILS SLOTTeD FiLTeR DOOR DD CALL...

Page 12: ... 3 6 25 8 30 3 35 CPE42407 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 43 3 48 0 50 CPE42410 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 47 6 57 5 60 CPE42415 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 69 4 84 6 90 CPE43010 D 208 230 60 1 11 6 74 0 1 3 3 0 1 4 1 8 3 6 47 0 57 5 60 CPE43015 D 208 230 60 1 11 6 74 0 1 3 3 0 1 4 1 8 3 6 68 9 84 6 90 OPTIONAL ACCESSORIES CPWS wALL SLeeVe UNASSeMBLeD ...

Page 13: ...ements of your project Clearance to combustibles is defined as the minimum distance from a heater to a surface or object that is necessary to ensure that a surface temperature of 90oF above the surrounding ambient temperature is not exceeded Minimum clearance to combustibles from all sides of this properly installed unit is zero inches Adequate clearances must be provided to allow installation of ...

Page 14: ...Vertical Clearance 60 between units Minimum Horizontal Clearance 12 between two units National Comfort Products recommends a minimum of 30 away from plants and shrubbery Installation Instruction Manual for Architects Engineers 12 ...

Page 15: ...prefer to gain the 29 of clearance with a removable door it is recommended that a 30 minimum door be installed centered with the unit Note check local codes some codes may require more clearance for servicing Not Recommended Not Recommended Recommended 30 DOOR Piping installed in front of the chassis 8 Minimum vertical distance above the inside finished floor Installation Instruction Manual for Ar...

Page 16: ...ing the heater consider general space heating requirements and availability of gas and electrical supply It is important that the exhaust vent will be directed to the outside atmosphere The unit must be installed level Do not install where flue products can be drawn into adjacent building openings windows fresh air intakes etc The unit should not be located over public walkways or over an area whe...

Page 17: ...kw and 50 000 Btuh 15kw 12 inches 305mm for appliances 50 000 Btuh 15kw C Clearance to permanetly closed window 12 inches D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the center line of the terminal Equal to or greater than soffit depth E Clearance to unventialted soffit Equal to or greater than soffit depth F Clearance to oustsid...

Page 18: ...48 14256149 14256150 14256151 14256152 14256153A 14295024 14295025 14231014 14293018 14295005 14395023 14299576 1 1 2 2 1 1 4 2 26 8 15 ft 5 5 5 1 WALL SLEEVE PARTS IDENTIFICATION LIST Wall Sleeve CPWS Our wall sleeve must be field assembled and easily forms a box with mounting brackets guides and seals It should be installed with a non hardening caulk into the opening of the wall The sleeve shoul...

Page 19: ...nimum of doubled two by fours and should be pressed against only solid wood material Vibration pads can be used in light weight framing designs For masonry wall applications a proper lintel should be installed to support the wall INSTALLED WALL SLEEVE Viewed from the outside Must Remove Gussets Before Installing the Unit Must Remove Gussets Before Installing the Unit INSTALLED WALL SLEEVE Viewed f...

Page 20: ... unit and will provide a finished look to the exterior 5 3 4 28 3 16 15 27 32 5 1 2 USED WItH GaS or ELECtrIC UNItS ItEm DESCrIPtIoN Part No QUaNtItY 1 2 3 4 5 6 7 front Panel rear Panel Left Panel right Panel Side Panel angle 10 x 1 2 Hex Screw 1 2 thick Insulation 14256135 14256134 14256136 14256137 14256139 14295007 14231002 1 1 1 1 2 12 1 5 5 4 2 1 7 INSULATION NOT SHOWN USE oNLY WItH EXIStING...

Page 21: ...rer s suggested application manual Provide the unit with support inside the building in the area of the return air opening Slide the unit into the wall sleeve and fasten the unit to the sleeve with the five screws provided with the sleeve Air The unit is designed to take on winds of 40MPH All inside gaskets protect from any outside air entering the inside of the unit Ducts All ductwork and plenums...

Page 22: ...SENT IN A GARAGE ALSO THE FURNACE MUST BE LOCATED OR PROTECTED TO AVOID PHYSICAL DAMAGE BY VEHICLES FAILURE TO FOLLOW THESE WARNINGS CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUCT LEAKS CAN CREATE AN UNBALANCED SYSTEM AND DRAW POLLUTANTS SUCH AS DIRT DUST FUMES AND ODORS INTO THE HOME CAUSING PROPERTY DAMAGE FUMES AND ODORS FROM TOXIC VOLATILE OR FLAMMABLE...

Page 23: ... air for heating and cooling Position the unit to minimize long runs and runs that require many turns and elbows Size the ducts according to acceptable industry standards and methods The total static pressure drop including evaporator coil if used of the entire system should not exceed 0 5 w c Be sure to have adequate space for unit filter NOTE Airflow external static pressure measurements do not ...

Page 24: ... necessary when using an open return This alleviates the requirement for a ducted return and maintains the owner s warranty Please check with your code inspector if the DF option is right for your application Proper balance and sealing of the duct system improves the efficiency of the heating and air conditioning system and improves the indoor air quality of the home by reducing the amount of airb...

Page 25: ...ed The optional trap offers the protection from overflow The secondary drain feature is piped into the base of the unit and drains through the units weep holes outside The copper trap may require a slight squeeze as to be properly adjusted for installation Drain Pan Pitch Downward 1 per 10 3 4 O D Drain Connection Highest point must not be above bottom of drain pan 3 4 I D Flexible Tubing Included...

Page 26: ...0 1 4 1 8 3 6 46 0 57 5 60 CPE41815 D 208 230 60 1 8 3 44 0 1 3 3 0 1 4 1 8 3 6 67 8 84 6 90 CPE42405 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 25 8 30 3 35 CPE42407 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 43 3 46 0 50 CPE42410 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 69 4 57 5 60 CPE42415 D 208 230 60 1 9 5 58 0 1 3 3 0 1 4 1 8 3 6 69 4 84 6 90 CPE43010 D 208 230 60 1 11 6 74 0 1 3 3 0 1...

Page 27: ... and access panels in place Coil Cleaning The Comfort Packs removable chassis makes this task much easier By removing the chassis you can relocate and clean both the condenser and evaporator coil thoroughly Drain Cleaning By disconnect the flexible tubing attached to the drain you can clear and flush the drain line with ease New Filter Filter Needs Service Replace Filter Immediately Harmful to the...

Page 28: ... consult our sales team for proper protocol on the warranty Returns All warranty parts and equipment are requested to be returned for warranty credit Please keep in consideration unless otherwise deemed by a factory representative National Comfort Products is not responsible for any labor or freight cost during warranty returns Availability We keep a large quantity of replacement parts available h...

Page 29: ... or 90 days whichever is longer NCP may require that defective parts be returned to verify and identify the cause of the defect LIMITATION OF WARRANTIES ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH EACH LIMITED WARRANTY IS GIVEN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LI...

Page 30: ...tal for our products All units are proudly built in Bensalem PA USA Contact Information Main Number 800 523 7138 Sales Customer Service Ken Ford Ext 3403 Bill Stapleton Ext 3402 Engineering Dave Mecadon Ext 3420 Khalil Johnson Ext 3423 Warranty Customer Service Tony Ferrara Ext 3422 Marketing Literature Roger Taylor Ext 3521 Installation Instruction Manual for Architects Engineers 28 ...

Page 31: ...MULTi FAMiLY COMPLex SHOwiNG COMFORT PACK UNiTS The Industry s Choice for Heating Cooling Comfort for all types of Multi Family Construction Installation Instruction Manual for Architects Engineers 29 ...

Page 32: ...Notes Installation Instruction Manual for Architects Engineers 30 ...

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Page 34: ...Installation Maintenance Instruction Manual Comfort Pack 02 25 15 National Comfort Products 539 Dunksferry Road Bensalem PA 19020 5908 800 523 7138 Fax 215 638 1674 ...