National Flooring Equipment 5000, Operating & Service Manual

Page 1: ...Read Manual Before Operating or Servicing Machine 403706 RevF 5000 RIDE ON SCRAPER OPERATING SERVICE MANUAL...

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Page 3: ...dure 13 Shut Down Procedure 14 Slide Plate Adjustments and Settings 14 Application Setup 15 Ditching 16 Headlight 16 Maintenance Schedule 18 Troubleshooting Guide 19 Maintenance 20 Dual Slide Plate Re...

Page 4: ...f the cutting head via the control handle next to the operator seat Debris Deflector Redirects debris away from the operator Swivel Cutting Head Ensures continuous blade contact with the floor Headlig...

Page 5: ...fluence of drugs alcohol or any medication that may cause decreased control Keep hands away from all moving parts and tooling Wear gloves when changing tooling Remove tooling when ma chine is not in u...

Page 6: ...charge batteries this could cause batteries to fail Re charge as soon as possible after discharge if they are warm first allow them to cool Charger is not water proof only resistant and cannot with st...

Page 7: ...uids when exposed to the proper conditions Leaking pres surized hydraulic fluids may develop a mist or fine spray that can flash or explode upon contact with a source of ignition These explosions can...

Page 8: ...using the proper extension cord could cause improper charging and or charger damage Only use extension cord provided with machine 2 Complete charging sequence Refer to Charger manual for more details...

Page 9: ...ork lift forks through the cups then slide as far back as possible Figure 4 1 Before lifting machine secure it to the forklift with 3 000 lb 1 361 kg or heavier straps or a chain Tilt forks back to li...

Page 10: ...e rear of the machine Figure 6 Never leave machine unattended with strap holding levers open Moving Machine on Caster Moving a weighted machine on only the front caster and not on the cutting head or...

Page 11: ...h Figure 7 tighten firmly Note A cordless 3 8 drive impact wrench will speed up this process Inserting a Shank Blade Shank blades do not require a cutting head 1 Insert desired shank blade into cuttin...

Page 12: ...ncrete Figure 9 bevel down for wood Figure 9 1 Dull blades greatly affect the performance of the machine and reduce cutting ability sharpen or replace as needed After removing a portion of material cl...

Page 13: ...slightly reducing pressure on one lever or the other while moving Emergency Stop Switch Figure 14 The emergency stop switch is designed to immediately cut power to the system Seat Switch The seat has...

Page 14: ...to multiple positions there are two basic slide plate settings Low Setting Figure 19 the hydraulic slide plate is positioned 1 off the floor This setting is most commonly used during initial scraping...

Page 15: ...he pad works the best Sharp blades are necessary for proper operation Note When removing carpet from over VCT tile and the tile needs to be saved run the machine at a 45 angle over the tile This shoul...

Page 16: ...gging into the floor Sometimes a shank blade or a shank blade with a carbide tip will work DITCHING Cross Room Ditching Figure 22 When removing hard to remove ceramic VCT or VAT cross room ditching wi...

Page 17: ...THIS PAGE INTENTIONALLY LEFT BLANK 17 403706_5000_RevF...

Page 18: ...hereafter At the 500 operating hour mark the hydraulic fluid should be changed Regular maintenance should be performed according to the schedule Maintenance to be performed Interval Daily 200 hrs 1000...

Page 19: ...job Machine is making rattling noises Loose hardware on machine Inspect and tighten bolts as needed Charger is hot Charger is in use This is normal Fluid is leaking from machine Hose connections or fi...

Page 20: ...Disconnect machine from power 2 If a leak is detected tighten fitting with the proper wrench size Do not over tighten Over tightening could damage to O rings CHECK HYDRAULIC OIL LEVEL Check fluid lev...

Page 21: ...r 3 Disconnect hydraulic lines 4 Remove two 5 16 pump securing bolts 5 Remove pump by pulling pump straight out from pump motor CHANGE VALVE 1 Disconnect machine from power charger or battery 2 Undo s...

Page 22: ...caster every month to keep caster moving freely 2 To remove caster machine will need to be raised Push the cylinder lift lever for ward to lower and adjust the angle of the cutting head to jack up th...

Page 23: ...front cutting head down all the way or by using 2 ton jack Place blocks under the fork lift cup 3 Slowly raise the cutting head until the machine is resting on the blocks and the wheel on the side tha...

Page 24: ...L 27 Base Main 1 4 5200QL 25 SV 5200QL 25 SV Panel Right Silver Vein 1 5200QL 25 O Panel Right Orange 5 5200QL 26 SV 5200QL 26 SV Panel Left Silver Vein 1 5200QL 26 O Panel Left Orange 6 2900 101 2900...

Page 25: ...p 1 2 13x1 1 2 1 5 74854 Weight Pocket Cast Ride On 10 6 73531 Washer Flat Zinc SAE 5 8 2 7 73414 Bolt HHCS 1 2 13x7 2 WEIGHTS Item No Part No Description Qty 1 402280 Caster Assy Kingpinless 4 Plate...

Page 26: ...4 4 5110 207 SWITCH SEAT 1 5 403137 HARNESS SEAT 2900 NOT SHOWN 1 PART DESCRIPTION QTY SEAT ASSEMBLY 1 2 4 ITEM NO PART NUMBER DESCRIPTION QTY 1 402298 Bracket Pivot Footrest 1 2 73207 NUT NYLOCK 3 8...

Page 27: ...st and Diagrams 27 SPOOL AND HOSE 1 1 3 3 4 6 2 2 1 5200 261 HOSE WHEEL MOTOR 4 2 5700 72 HOSE HYDRAULIC 3 8 X 26 F F 2 3 5700 76 HOSE HYDRAULIC 3 8 X 21 F F 2 4 SEE CONTROL LEVER DUAL LIFT PARTS 5 70...

Page 28: ...0 X 3 4 1 8 5700 93 GASKET 1 9 400099 HOSE SUCTION 1 2 X 20 W FITTING 2 10 5110 237 FILTER SCREEN 2 11 73310 SCREW SHC 5 16 18 X 7 8 8 12 73303 WASHER SPLIT LOCK 5 16 8 13 5700 65 FILTER 1 14 5700 66...

Page 29: ...NUT NYLOCK 3 8 16 NOT SHOWN 4 PART DESCRIPTION QTY 403706_5000_RevF 1 70905 D5 PUMP DOUBLE MARZOCCHI 1 2 5200 1G GASKET PUMP 1 3 72816 FITTING ELBOW 90 DEGREE 3 8 2 4 6280 118 FITTING SUCTION HOSE TO...

Page 30: ...itting 1 2 1 4 JIC 4 15 5700 60 Handle Valve Adjustment 2 16 73211 Nut Flange Serrated 3 8 16 2 17 402415 Assembly Valve Handle Left 1 18 73322 Nut Nyloc 5 16 18 8 19 74517 Screw PPH MS 6 32x1 2 20 51...

Page 31: ...de Plate Hydraulic Adjustment Wldt 1 7 402440 Tooling Holder Weldment 1 8 402513 Cover Hydraulic Adjustment Housing 1 9 402542 Pin Upper Hydraulic Cylinder 1 10 402574 Shield Cylinder 1 11 402576 Pin...

Page 32: ...ND BATTERY 4 4 9 72765 TERMINAL END NYLON 12 10 2 10 72778 TERMINAL 16 14 GAUGE NYLON B RING 20 11 72815 TERMINAL CONNECTOR FEMALE PUSH ON 2 12 72821 TERMINAL RING 16 14 GAUGE NYLON 10 STUD 8 13 72835...

Page 33: ...PHILLIPS PAN HEAD 8 32X3 8 ZINC PLATED 2 1 401415 ASSEMBLY KEYED SWITCH 1 72451 CONTACT BLOCK NO 10A SPRING CLAMP ZB4 SERIES 1 72455 SWITCH KEYED 1 72456 COLLAR MOUNTING 22MM ZB4 SERIES1 2 5700 102 AS...

Page 34: ...ttery 1 4 5213 3 Battery 200 Amp 8V 6 5 5700 56 Spacer Battery 8 BATTERIES 403706_5000_RevF A DETAIL A 4 5 3 1 2 ITEM NO PART NUMBER DESCRIPTION QTY 1 403195 Plug IEC 320 C13 Panel Mount Flanged 1 2 7...

Page 35: ...250V 15A 1 3 74508 74508 Screw Phillips Pan Head 6 32x1 2 2 4 74518 74518 Nut Keps 6 32 2 5 406470 406470 Assembly Charger Battery 1500W 108 250VAC Hi Freq 160 200AH 1 406471 Assembly Charger Battery...

Page 36: ...d Worklight Rider Low Profile 1 3 404041 Light Work 6 x2 Flush 18W 1 4 404060 Screw Button Head Cap M5x0 8x10 Black Oxide 2 5 74631 Bolt Wizlock M6 16 4 Parts List and Diagrams 36 1 5200 116 BACK UP B...

Page 37: ...402149 LABEL FORKLIFT POINT 2 13 L38 LABEL DISCONNECT POWER 1 14 L98 LABEL BLADE LIFT 2 15 402464 NATIONAL LABEL LARGE 2 16 403287 LABEL 5000 CINQ MILLE 2 405296 LABEL 5000 5000 17XXXX ONLY 2 17 L223...

Page 38: ...SEAT WIRING REVERSE SWITCH REVERSE BEEPER 4 BLK 16 BLK 16 BLK 10 BLK 16 BLK 4 RED 10 RED 10 RED 10 BLK 16 BLK 16 BLK 16 BLK 16 RED 4 RED 4 BLK 4 RED 4 RED 16 RED 16 YEL 16 RED 16 BLK 16 BLU 16 BLK 16...

Page 39: ...1 WORK LIGHT A B A B BEACON 18 RED 18 BLK 16 RED 16 BLK 1 2 NO3 NO4 1 2 16 RED 16 BLK 18 RED 18 BLK 16 BLU SEAT WIRING DIAGRAM 20 YEL 20 BLU 20 BLK 20 RED 16 RED 16 BLU 16 WHT 16 BLK 20 YEL 20 BLU 20...

Page 40: ...N G G N L MAINS POWER EXTENSION CORD 14 BLK 14 WHT 14 GRN 16 BRN 16 BLU 16 GRN 10 BLK 10 WHT 20 WHT 20 BRN 20 GRN 20 BLU 20 ORG 20 RED 20 BLK 20 YEL A B C D 10 BLK 10 RED G N L G N L 12 GRN 12 WHT 12...

Page 41: ...Diagrams 41 BATTERIES WIRING DIAGRAM 4 BLK 2 BATT 1 BATT 3 BATT 4 BLK 4 BLK 5 BATT 4 BATT 6 BATT 4 BLK 4 BLK 4 BLK MAIN GND POST MAIN PWR POST BATTERY BANK A 5 6 3 4 2 1 BATTERY LAYOUT FRONT 403706_50...

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