National Flooring Equipment DL2000, Operating & Service Manual

Page 1: ...Read Manual Before Operating or Servicing Machine 402539 Rev J DL2000 DUST COLLECTOR OPERATING SERVICE MANUAL...

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Page 3: ...Safety Warnings 10 Recommended Electrical Practices 12 Safety Plates and Symbols 14 Outstanding Risks 15 Operation 16 Installation 16 Description of Controls 18 Work Cycle 19 Removal and Placing of t...

Page 4: ...ct operation and safety This manual should be considered an integral part of the dust collector and must be kept together with the unit In case of loss of or damage to the manual ask National Flooring...

Page 5: ...RES 1 Motor head 2 Push handle 3 DUSTOP flap for filter cleaning 4 Filtering chamber 5 Removable Longopac container 6 Fixed wheels 7 Casters 8 Longopac bag 9 Suction inlet with slide damper 10 Filter...

Page 6: ...essure Air Movement Noise Emission Filter Efficiency Filter Area Inlet 88 6 H2O 2 250 mm H2O 206 CFM 350 m3 h 75 dBA 99 995 18 microns 32 3 ft2 30 000 cm2 2 50 MM 402539_DL2000_RevJ Product Specificat...

Page 7: ...pressure no higher than 75 DB A The vibrations transmitted by the machine are lower than 8 2 ft s2 2 5 m s2 STORAGE Remove the filter and clean it replace the Longopac bag and store the dust collector...

Page 8: ...ence of drugs alcohol or any medication that may cause decreased control Keep hands away from all moving parts and tooling Wear gloves when changing tooling Remove tooling when ma chine is not in use...

Page 9: ...ollector by personnel not properly trained or who use it in an improper manner as well as by even partial failure to comply with the safety regulations and intervention procedures indicated in this ma...

Page 10: ...izontal protection guard The machine casing containing moving parts must not be removed by the user When using the machine mind other people especially children Use the machine cautiously on slopes an...

Page 11: ...VICED DO NOT START Climbing on the dust collector is forbidden Never touch electric wires switches buttons etc with wet hands Before connecting to the power mains make sure the power voltage and frequ...

Page 12: ...before disconnecting cord Unplug equipment When not in use and before changing accessories or performing maintenance unplug the machine EXTENSION CORD SELECTION All cords should be sized appropriately...

Page 13: ...Supply 25ft 7 5m 50ft 15m 75ft 25m 100ft 30m 150ft 45m 200ft 60m 230V Supply 50ft 15m 100ft 30m 150ft 45m 200ft 60m 300ft 90m 400ft 120m Max Amps Minimum Wire Size 8 16 AWG 1 5mm2 16 AWG 1 5mm2 16 AWG...

Page 14: ...RITIES ON HAZARDOUS MATERIALS CALIFORNIAAND SOME OTHER AUTHORITIES FOR INSTANCE HAVE PUBLISHED LISTS OF SUBSTANCES KNOWN TO CAUSE CANCER REPRODUCTIVE TOXICITY OR OTHER HARMFUL EFFECTS CONTROL DUST MIS...

Page 15: ...in environments containing substances in the form of liquids that could vaporize at room temperature and flammable dusts and gas RISKS OF OPERATION IN HUMID ENVIRONMENTS Keep to the limits shown in th...

Page 16: ...to place when the operating height is reached CAUTION BEFORE INSTALLING THE DUST COLLECTOR CAREFULLY MAKE A SIGHT CHECK TO PINPOINT ANY DAMAGE SUFFERED DURING TRANSPORT WARNING BEFORE TRANSPORTING ALW...

Page 17: ...nd of the hose Contact your dealer for information relating to the different types of optional accessories available for this specific dust collector model Make sure the power supply corresponds to th...

Page 18: ...18 Operation DESCRIPTION OF CONTROLS 1 STOP START switches one for each motor 2 Orange CLOGGED FILTER indicator light 3 Green POWER ON indicator light 402539_DL2000_RevJ...

Page 19: ...el brake to prevent the machine from rolling 5 Make sure the slide damper is open 6 Grip one end of the flexible hose complete with selected accessory if applicable 7 Press the two Start buttons and s...

Page 20: ...st collector use the large handle WARNING THE DUST COLLECTOR CAN BE MOVED ONLY ON FLAT GROUND IF THE DUST COLLECTOR IS MOVED ON INCLINED GROUNDS YOU CAN RISK TO LOSE THE CONTROL BECAUSE OF THE WEIGHT...

Page 21: ...at two points about 1 2 3 5 cm from each other just below the filter chamber 4 Cut off the bag in the position between the two ties 5 Remove the lower part of the bag 6 Pull down a length of new bag f...

Page 22: ...e performed depends on the application Shot blasting and grinding applications generate more dust and require more frequent cleaning If shot blasting or grinding soft concrete the cleaning cycle may n...

Page 23: ...ue vacuuming 8 If the orange indicator light is on repeat the cleaning cycle 9 If the orange indicator light remains on after numerous cleaning cycles are performed the filter must be replaced See ser...

Page 24: ...dust collector does not work as it should Hose perforated or blocked Check the hose and if necessary replace it Longopac bag is full Replace bag Filter blocked Perform filter cleaning cycle and if ne...

Page 25: ...specific operation mask eye wear gloves shoes etc Make sure the technician has carefully read the instructions contained in this manual and knows how the dust collector works Make sure there are no un...

Page 26: ...must not be damaged The screws and nuts must always be tight Make sure the Longopac bag is not overfilled The bag should be replaced when the filled portion reaches 1 2 3 4 of the distance between the...

Page 27: ...careful not to damage the power cable 4 Remove the five retaining screws 5 If the filter is stuck to the chamber use a prying tool around the entire perimeter of the filter to loosen the filter from...

Page 28: ...nlet Slide 402497 Motor Head 120 Volt 402502 Cord Adapter 120V 20 amp to 15 amp 402503 Cord Power SJTOW 12 3 NEMA 5 20 33ft 403719 Plug NEMA 5 15 Style Folding Ground Japan Serial Number 28XXXX only 4...

Page 29: ...r Hose 50mm 402518 Hose Antistatic 50mm 7 5m 402519 Adapter Hose 50mm 402520 Reducer Hose 50mm to 38mm 402521 Hose Antistatic 38mm 7 5m 402522 Adapter Hose 38mm 402523 Wand Floor 38mm Aluminum 402524...

Page 30: ...30 Parts Diagrams 402539_DL2000_RevJ...

Page 31: ...00 MTL202DS DUST ABSOLUTE FILTER 3 1 MTL202DSLP HOPPER KIT M FILTER 4 1 403618 Valve Flapper 5 1 GAS SPRINGS MTL202DS LP MACHINE BODY KIT 6 2 RT 0071 0000 WHEEL AXLE KIT 7 1 403646 Assembly Caster Bla...

Page 32: ...32 Parts Diagrams 402539_DL2000_RevJ...

Page 33: ...18 1 MTL 202 DS MOTOR FASTENER NOISE BUFFERING MATERIAL 19 1 MTL202DS DUSTOP MOTOR FASTENER 21 4 406348 Gasket 145x5mm 20 2 MTL 202 DS MOTOR FASTENER NOISE BUFFERING MATERIAL 22 2 402475 Motor 120 Vol...

Page 34: ...34 Parts Diagrams 402539_DL2000_RevJ...

Page 35: ...1 L 140 HANDLE 8 1 TANGENTIAL INLET EPDM GASKET MTL PHARMA 9 1 403619 Pawl Double Bend 10 1 MTL202DS INLET 11 1 DUSTOP PVC D50 CAP 12 2 404764 Hanger Longopac Container 13 2 404765 Knob M6x20 14 1 404...

Page 36: ...36 Parts Diagrams ITEM QTY PART DESCRIPTION 1 1 402471 Filter HEPA DL1000 2000 2 1 GALVANIZED PLAIN WASHER DIN 9021 8X32 3 1 8X90 GALVANIZED HEXAGON HEAD BOLT 1 402539_DL2000_RevJ...

Page 37: ...HANDLE 2 2 MTL202DS LP GALVANIZED SLIDING BRACKET 3 2 MTL202DS LP GAS SPRINGS 125N STROKE 250 4 2 MTL202 DS SC LP COLUMNS PROFILE 5 2 GALVANIZED GAS SPRING FIXING BRACKET 6 1 MTL 202 DS LP TROLLEY GA...

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Page 40: ...9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipmentdirect com E Mail info nationalequipment com...