National Flooring Equipment DL3000P, Operating & Service Manual

Page 1: ...Read Manual Before Operating or Servicing Machine 406124 Rev C DL3000P DL4000P DUST COLLECTORS OPERATING SERVICE MANUAL DL3000P DL4000P...

Page 2: ......

Page 3: ...Symbols 14 Outstanding Risks 15 Installation 16 Operation 19 Description of Controls 19 Work Cycle 22 Removal and Placing of the Waste Bag 24 Discharging Compressed Air 25 Pnuemactic Filter Cleaning...

Page 4: ...affect operation and safety This manual should be considered an integral part of the dust collector and must be kept together with the unit In case of loss of or damage to the manual ask National Floo...

Page 5: ...otor head 2 Clamp release 3 Push handle 4 Switchboard 5 Socket for auxiliary equipment connection DL4000P model 6 Casters 7 Fixed wheels 8 Longopac system 9 Suction pipe coupling point 10 Filtering ch...

Page 6: ...tridges TF H500 Filter cartridge 8 835 in2 57 000 cm2 H14 with 99 925 efficiency HEPAAbsolute filter 4 108 in2 26 500 cm2 3 15 80 MM 406124_RevC Product Specifications Power Input Power Width Height L...

Page 7: ...ight of 5 25 feet 1 6 meters showing an acoustic pressure no higher than 76 DB A The vibrations transmitted by the machine are lower than 8 2 ft s2 2 5 m s2 STORAGE Remove the filter and clean it repl...

Page 8: ...luence of drugs alcohol or any medication that may cause decreased control Keep hands away from all moving parts and tooling Wear gloves when changing tooling Remove tooling when ma chine is not in us...

Page 9: ...collector by personnel not properly trained or who use it in an improper manner as well as by even partial failure to comply with the safety regulations and intervention procedures indicated in this...

Page 10: ...he machine casing containing moving parts must not be removed by the user When using the machine mind other people especially children Use the machine cautiously on slopes and ramps Do not change dire...

Page 11: ...st collector is forbidden Never touch electric wires switches buttons etc with wet hands Before connecting to the power mains make sure the power voltage and frequency are those shown on the machine p...

Page 12: ...fire or reduced performance Reference the table in this section for cord sizes HOW TO USE THIS TABLE 1 Determine your supply voltage 2 Determine the total length of your cord including all extension...

Page 13: ...0 AWG 6mm2 10 AWG 6mm2 25 12 AWG 4mm2 12 AWG 4mm2 12 AWG 4mm2 12 AWG 4mm2 10 AWG 6mm2 8 AWG 10mm2 30 10 AWG 6mm2 10 AWG 6mm2 10 AWG 6mm2 10 AWG 6mm2 8 AWG 10mm2 8 AWG 10mm2 Note The table is based on...

Page 14: ...IeS ON HAZARDOUS MATeRIALS CALIFORNIAAND SOMe OTHeR AUTHORITIeS FOR INSTANCe HAve PUBLISHeD LISTS OF SUBSTANCeS KNOWN TO CAUSe CANCeR RePRODUCTIve TOXICITY OR OTHeR HARMFUL eFFeCTS CONTROL DUST MIST A...

Page 15: ...ed in environments containing substances in the form of liquids that could vaporize at room temperature and flammable dusts and gas RISKS OF OPERATION IN HUMID ENVIRONMENTS Keep to the limits shown in...

Page 16: ...eFULLY MAKe A SIGHT CHeCK TO PINPOINT ANY DAMAGe SUFFeReD DURING TRANSPORT NOTE No standard accessories reducers hoses nozzles are included with the machine accessories must be specified and ordered s...

Page 17: ...power input of the dust collector 1 In order to raise the dust collector easily NFe suggests removing the motor head 2 Pull the pins on each side of the dust collector one at a time and turn them unt...

Page 18: ...18 THIS PAGE INTENTIONALLY LEFT BLANK 406124_RevC...

Page 19: ...3 filter PRESSURE DROP guage 406124_RevC 1 2 3 1 1 4 8 7 6 5 2 3 1 Hour Meter 1 Main on off switch 2 EMERGENCY STOP BUTTON 3 230v Single Phase socket 4 230v Three Phase socket 5 Power on indicator li...

Page 20: ...20 Operation 406124_RevC...

Page 21: ...21 Operation 406124_RevC...

Page 22: ...AGe CORReSPONDS TO THAT ON THe MARKING PLATe DL3000P MACHINe MUST Be POWeReD BY 230v 1 PHASe POWeR DL4000P MACHINe MUST Be POWeReD BY 230v 3 PHASe POWeR CAUTION BeFORe SWITCHING THe DUST COLLeCTOR BAC...

Page 23: ...T GROUND IF THe DUST COLLeCTOR IS MOveD ON INCLINeD GROUNDS YOU CAN RISK TO LOSe THe CONTROL BeCAUSe OF THe WeIGHT AND TO DAMAGe PeRSONS OR THINGS CAUTION DURING vACUUMING AvOID ROLLING UP OR BeNDING...

Page 24: ..._RevC 1 Stop the dust collector motors by flipping the three STOP switches 2 Disconnect the plug from the power socket 3 Use two ties to fasten the collection bag at two points about 1 2 3 5 cm from e...

Page 25: ...Operation DISCHARGING THE COMPRESSED AIR 1 Open the valve and discharge the compressed air daily to remove moisture from the air tank 2 Remember to close the valve once the tank is drained 406124_Rev...

Page 26: ...eANING SYSTeM ARe PRe SeT BY THe FACTORY TO OPTIMIZe FILTeR CLeANING AND THe LONGevITY OF THe COMPReSSOR CHANGING THeSe SeTTINGS MAY ReDUCe PeRFORMANCe DAMAGe THe COMPReSSOR AND FILTeR CLeANING SYSTeM...

Page 27: ...filter for the type of material to be vacuumed The dust collector does not work as it should Hose perforated or blocked Check the hose and if necessary replace it Longopac bag is full Replace bag Filt...

Page 28: ...tarts Liquid level dropped and bottom valve no longer under water Be careful the mechanical seal could be damaged Compressor not filled with liquid or drained due to leaks Be careful the mechanical se...

Page 29: ...H DUST COLLECTOR OPERATION A NUMBER OF CONTROLS ARE BEST MADE PERIODICALLY Check to see whether the filter is worn or clogged Make sure the sealing gaskets of the motor head base of the filter holder...

Page 30: ...vC IMPORTANT Every 30 days of use check the compressor air filter to make sure it is not clogged or damaged In case of compressor air filter damage the filter won t properly filter the air resulting i...

Page 31: ...tainer Remove the Longopac container 5 Disconnect the socket that connects the motor head with the electrical panel on the back side for DL4000P 6 Release the retainers that hold the motor head Lift t...

Page 32: ...air filter access the compressor unscrew the old filter and replace with new one WARNING HAND CRUSHING HAZARD FILTER REPLACEMENT SCHEDULE 406312 Filter Cartridges Replace every 750 hours 402472 HePA...

Page 33: ...500 FILTER CARTRIDGE 402472 HEPA FILTER 406313 COMPRESSOR AIR FILTER WITH CARTRIDGE NOTE See maintenance section for information regarding filter replacement NFE will accept no responsibility in case...

Page 34: ...pack DL Series 402478 Brush Motor 240 volt 402479 Gasket Filter Chamber 402482 Gasket Longopac 402485 Gasket Container Cut to Length 402486 Gasket Inlet ID 3 5 OD 5 9 406311 Gasket Adhesive 30 x 3 40...

Page 35: ...0mm 402519 Adapter Hose 50mm 402525 Adapter Hose Galvanized 80mm to 50mm 402526 Connector Hose 76mm 402527 Hose Antistatic 76mm 7 5m 402528 Wand Floor 50mm Aluminum 402529 Brush Floor 50mm Steel 40253...

Page 36: ...36 Parts Lists and Diagrams DL3000P 406124_RevC...

Page 37: ...8 2 M8 HeXAGONAL INSeRT 9 1 ENTRY LEVEL LONGOPAC SUPPORT PLATE 10 2 406344 Wheel Caster 6 x 1 3 4 PU 11 2 RT 0011 0000 WHeeL AXLe KIT 12 1 406342 Caster Swivel 6 Hole Mount PU 13 1 406343 Caster Swiv...

Page 38: ...38 Parts Lists and Diagrams DL3000P 406124_RevC...

Page 39: ...18 1 DM3PN M450PN HeAD CONNeCTION KIT 19 1 M450S COveR WITH HOLe FOR ILMe CONNeCTOR 20 1 SBMMM932 CABLe FASTeNeR SUPPORT 21 1 SINGLe PHASe COveR NOISe BUFFeRING MATeRIAL 22 1 G1 8M D6 SWIveL eLBOW PU...

Page 40: ...3000P 406124_RevC ITEM QTY PART DESCRIPTION 1 1 402472 Filter HePA DL3000 6000 2 1 GALvANIZeD PLAIN WASHeR DIN 9021 8X32 3 1 GALvANIZeD HeXAGON HeAD BOLT UNI5737 8X65 Note 402472 is also available sep...

Page 41: ...DESCRIPTION 1 1 D500 FASTeNING DISK FOR 3 D150 CARTRIDGeS 2 3 406312 Filter Cartridge TF H500 3 1 402479 Gasket Filter Chamber 4 1 D500 HOLDeR DISK FOR 3 D150 CARTRIDGeS Note 406312 and 402479 are als...

Page 42: ...42 Parts Lists and Diagrams DL3000P 406124_RevC...

Page 43: ...AIGHT FeMALe CONNeCTOR FOR 8 10 CABLe 15 1 M F 3 8 3 8 L CONNeCTION 16 1 M M 3 8 CONIC CYLINDeR NIPPLe 17 1 106 3 8 FF eQUATOR HOSe 18 1 G1 4 FF SMALL BALL vALve 19 1 R1 4 DOUBLe SCReW NIPPLe 20 1 G3...

Page 44: ...40 HANDLe 3 3 LATCH TOGGLe CLAMP 4 1 MOUSSe BR150 98X98 GASKeT WITH 50 HOLe 5 1 GALvANIZeD D 500 CHAMBeR LeFT U PROFILe 6 1 GALvANIZeD D 500 CHAMBeR RIGHT U PROFILe 7 1 D 420 DIe CAST INLeT KIT 8 1 FI...

Page 45: ...s and Diagrams DL3000P 406124_RevC ITEM QTY PART DESCRIPTION 1 1 D 80 DIe CAST INLeT 2 1 DIe CAST DeFLeCTOR 3 1 DIe CAST INLeT PAWL 4 1 DIe CAST INLeT PAWL PIN 5 1 402486 Gasket Inlet ID 3 5 OD 5 9 6...

Page 46: ...S SPRING SYSTeM 3 1 402482 Gasket Longopac 4 1 404054 Gasket Longopac Flap 5 1 404925 Arm Flap Longopack 6 1 404926 Spring Regulation 7 1 404924 Flap Longopac 8 1 404742 Holder Longopac 9 2 STAINLeSS...

Page 47: ...47 Parts Lists and Diagrams DL3000P 406124_RevC THIS PAGE INTENTIONALLY LEFT BLANK...

Page 48: ...48 Parts Lists and Diagrams DL4000P 406124_RevC...

Page 49: ...LATe 8 2 M8 HeXAGONAL INSeRT 9 1 ENTRY LEVEL LONGOPAC SUPPORT PLATE 10 2 406344 Wheel Caster 6 x 1 3 4 PU 11 2 RT 0011 0000 WHeeL AXLe KIT 12 1 406342 Caster Swivel 6 Hole Mount PU 13 1 406343 Caster...

Page 50: ...50 Parts Lists and Diagrams DL4000P 406124_RevC...

Page 51: ...50PN HeAD CONNeCTION KIT 19 1 COveR WITH ILMe SUPPORT 20 1 SBMMM932 CABLe FASTeNeR SUPPORT 21 1 SINGLe PHASe COveR NOISe BUFFeRING MATeRIAL 22 1 G1 8M D6 SWIveL eLBOW PUSH IN FITTING 23 1 F F 1 8 CONN...

Page 52: ...4000P 406124_RevC ITEM QTY PART DESCRIPTION 1 1 402472 Filter HePA DL3000 6000 2 1 GALvANIZeD PLAIN WASHeR DIN 9021 8X32 3 1 GALvANIZeD HeXAGON HeAD BOLT UNI5737 8X65 Note 402472 is also available sep...

Page 53: ...DESCRIPTION 1 1 D500 FASTeNING DISK FOR 3 D150 CARTRIDGeS 2 3 406312 Filter Cartridge TF H500 3 1 402479 Gasket Filter Chamber 4 1 D500 HOLDeR DISK FOR 3 D150 CARTRIDGeS Note 406312 and 402479 are als...

Page 54: ...54 Parts Lists and Diagrams DL4000P 406124_RevC...

Page 55: ...AIGHT FeMALe CONNeCTOR FOR 8 10 CABLe 15 1 M F 3 8 3 8 L CONNeCTION 16 1 M M 3 8 CONIC CYLINDeR NIPPLe 17 1 106 3 8 FF eQUATOR HOSe 18 1 G1 4 FF SMALL BALL vALve 19 1 R1 4 DOUBLe SCReW NIPPLe 20 1 G3...

Page 56: ...40 HANDLe 3 3 LATCH TOGGLe CLAMP 4 1 MOUSSe BR150 98X98 GASKeT WITH 50 HOLe 5 1 GALvANIZeD D 500 CHAMBeR LeFT U PROFILe 6 1 GALvANIZeD D 500 CHAMBeR RIGHT U PROFILe 7 1 D 420 DIe CAST INLeT KIT 8 1 FI...

Page 57: ...s and Diagrams DL4000P 406124_RevC ITEM QTY PART DESCRIPTION 1 1 D 80 DIe CAST INLeT 2 1 DIe CAST DeFLeCTOR 3 1 DIe CAST INLeT PAWL 4 1 DIe CAST INLeT PAWL PIN 5 1 402486 Gasket Inlet ID 3 5 OD 5 9 6...

Page 58: ...S SPRING SYSTeM 3 1 402482 Gasket Longopac 4 1 404054 Gasket Longopac Flap 5 1 404925 Arm Flap Longopack 6 1 404926 Spring Regulation 7 1 404924 Flap Longopac 8 1 404742 Holder Longopac 9 2 STAINLeSS...

Page 59: ...the negligence of seller and or the manufacturer of the product unless specifically provided herein This warranty shall not apply to any products or portions there of which have been subjected to abu...

Page 60: ...9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipmentdirect com E Mail info nationalequipment com...