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25

Getting Started with the NI 9502 and AKM Motors

Tuning Using the Field Oriented Control Commutation Example

The 

Velocity FOC

 example project provides a tuning VI with a step response that spins the motor at 

low velocity and high velocity for the specified number of samples to evaluate the step response of the 
system. The following steps will help you get started with tuning your system.

Note

The default current gains for the 

Velocity FOC

 example are preconfigured for the NI AKM 

motors.

1.

Run the 

2 - Tune Velocity

 VI.

2.

Load the file obtained from executing the 

1 - AutoPhasing

 VI.

3.

Connect a load to the motor. 

4.

Set 

Ki

 to 0. 

5.

Set the 

Kp 

to a low number, and click the 

Step

 button.

6.

Observe the step response and slowly increase the value of Kp until the step response begins to 
oscillate around the velocity setpoint.

The proportional gain (Kp) determines the contribution of restoring force that is directly 
proportional to the position error. This restoring force functions in much the same way as a spring 
in a mechanical system. A system with too small a value of Kp is unable to hold position and is 
very soft. Increasing Kp stiffens the axis and improves its disturbance torque rejection. However, 
too large a value of Kp often results in instability.

7.

Keeping the proportional gain value set at the value determined in the previous step, set 

Ki 

to a low 

number, and slowly increase until the velocity returned is the same as the velocity setpoint, with 
little oscillation.

The integral gain (Ki) determines the contribution of restoring force that increases with time, 
ensuring that the static position error in the servo loop is forced to zero. This restoring force works 
against constant torque loads to help achieve zero position error when the axis is stopped.

In applications with small static torque loads, this value can be left at its default value of zero (0). 
For systems having high static torque loads, this value should be tuned to minimize position error 
when the axis is stopped.

Although non-zero values of Ki cause reduced static position error, they tend to cause increased 
position error during acceleration and deceleration. This effect can be mitigated through the use of 
the Integration Limit parameter. Too high a value of Ki often results in servo loop instability. 

8.

If necessary, tune the current loop using the same tuning principles as for the velocity loop.

Summary of Contents for NI 9502

Page 1: ...NI 9502...

Page 2: ...ing section for assistance Contents NI 9502 Overview 2 NI 9502 Commutation Mode 2 NI 9502 Connections 4 NI 9502 to AKM Cable 5 Connecting and Using the NI 9502 in Trapezoidal Commutation Mode 6 What Y...

Page 3: ...al commutation based on the Hall Effect sensor inputs For proper phase switching to occur the Hall Effect sensors from the motor must be connected to the correct Hall inputs on the NI 9502 module The...

Page 4: ...e Controller Fault Detection Current Sense Motor Velocity Command Current Command LabVIEW FPGA Module NI 9502 Motor Current Velocity Feedback Velocity Estimator Proportional to Torque PWM Generator Ha...

Page 5: ...tation Mode Block Diagram NI 9502 Connections The NI 9502 has a 10 terminal detachable screw terminal connector that provides connections for the brushless servo motor signals Hall Effect sensors a 9...

Page 6: ...hless servo motor drive module to an NI AKM servo motor available from National Instruments The kit consists of two cables one for motor power and one for Hall Effect sensor and encoder feedback with...

Page 7: ...r the Hall Effect sensors NI part number 780577 01 Note If you are connecting the optional encoder and using an NI 9411 C Series module for encoder connections you can use the 5 V output on the NI 941...

Page 8: ...lete the following steps to set up the CompactRIO hardware 1 Install the real time CompactRIO controller on the chassis if you are not using an integrated controller and chassis Note Write down the co...

Page 9: ...Ethernet network on the same subnet as the development computer Refer to the controller operating instructions for information about wiring the controller to the power supply and Ethernet network Note...

Page 10: ...the NI 9502 in trapezoidal commutation mode for velocity control applications and required when using the NI 9502 in FOC commutation mode Refer to the Connecting and Using the NI 9502 in Field Oriente...

Page 11: ...wire disconnected some applications may find it beneficial to connect the drain wire to the NI 9502 chassis ground to improve EMC immunity or emissions Table 3 NI 9502 to AKM Feedback Cable Screw Term...

Page 12: ...the COM terminal on the NI 9411 some applications may find it beneficial to disconnect the drain wire from the NI 9411 to improve EMC immunity or emissions Table 4 NI 9502 to AKM Feedback Cable Screw...

Page 13: ...Serial Number in the Identification section matches the serial number on the device 4 If you do not want to format the disk on the controller eliminating all installed software and files power on the...

Page 14: ...es b Select your target from the Add Targets and Devices dialog box c Click OK d Select LabVIEW FPGA Interface from the Select Programming Mode dialog box e Click Continue f Click Discover in the Disc...

Page 15: ...Table 5 as this wiring scheme can be eliminated 9 Click the Enable button again to disable the drive and stop the motor 10 Enter the same velocity as a negative number in the Velocity Setpoint control...

Page 16: ...a higher Velocity Setpoint 17 Set hall wiring to the correct value if necessary 18 Connect a load to the system and tune the velocity gains using the 9502 Trapezoidal Commutation VI Refer to the Tips...

Page 17: ...9502 module Refer to Regeneration Consideration Using the NI C Series Drive Modules at zone ni com for more information Ethernet connection and cable for the CompactRIO controller NI 9502 to AKM Cable...

Page 18: ...tem Complete the following steps to set up the CompactRIO hardware 1 Install the real time CompactRIO controller on the chassis if you are not using an integrated controller and chassis Note Write dow...

Page 19: ...e same subnet as the development computer Refer to the controller operating instructions for information about wiring the controller to the power supply and Ethernet network Note Do not plug in or tur...

Page 20: ...KM Feedback Connector 2 Pigtail Connector to C Series Module for Encoder Feedback 3 Pigtail Connector to NI 9502 Module for Hall Effect Sensors 4 Pigtail Connector to NI 9502 for Motor Phase Connectio...

Page 21: ...out Brown White Stripes 5 V 5 V supply for encoder and Hall Effect sensors White Grey Stripes NI AKM Motor Thermal Sensor Internal thermistor connection within the motor which you can connect to an ex...

Page 22: ...nt Automation Explorer MAX on the development computer by clicking the MAX icon on the desktop or by selecting Start All Programs National Instruments Measurement Automation 2 Select the controller un...

Page 23: ...ware on the controller Click Help if you need information about installing recommended software sets 17 Close MAX Step 2 Configure and Test the Drive using LabVIEW This section uses the Velocity FOC e...

Page 24: ...n the Output File section of the Run tab 8 Connect the load to the motor 9 Run the 2 Tune Velocity VI load the configuration data saved in step 7 and follow the instructions to tune the velocity loop...

Page 25: ...system with too small a value of Kp is unable to hold position and is very soft Increasing Kp stiffens the axis and improves its disturbance torque rejection However too large a value of Kp often res...

Page 26: ...is unable to hold position and is very soft Increasing Kp stiffens the axis and improves its disturbance torque rejection However too large a value of Kp often results in instability 7 Keeping the pr...

Page 27: ...5 6 ARMS Tcs 0 180 Nm Vs 24 VDC IP54 Nrtd 2002 RPM Prtd 0 038 kW Rm 3 11 L L 25 C CLASS F AMBIENT 40 C Model AKM21I ANMN2 02 Ics 4 A 2 8 ARMS Ipk 8 A 5 6 ARMS Tcs 0 197 Nm Vs 24 VDC IP54 Nrtd 3270 RP...

Page 28: ...sistance Versus Temperature Curve The following figure shows the NI AKM motor thermal sensor PTC positive temperature coefficient resistance versus temperature response Figure 13 NI AKM Motor Thermal...

Page 29: ...abVIEW select Help LabVIEW Help then expand the LabVIEW NI SoftMotion Module book on the Contents tab Worldwide Support and Services The National Instruments Web site is your complete resource for tec...

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