National Instruments NI sbRIO-961 Series, User Manual

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...led inside a suitable enclosure prior to use Hazardous voltages may be present Caution National Instruments makes no product safety electromagnetic compatibility EMC or CE marking compliance claims for NI sbRIO devices The end product supplier is responsible for conformity to any and all compliance requirements Caution Exercise caution when placing the NI sbRIO devices inside an enclosure Auxiliar...

Page 3: ...need a development computer with the following software installed on it Go to ni com info and enter the Info Code rdsoftwareversion for information about software version compatibility LabVIEW LabVIEW Real Time Module LabVIEW FPGA Module NI RIO Hardware Requirements You need the following hardware to use the NI sbRIO device NI sbRIO 961x 9612XT 963x 9632XT 964x 9642XT 19 30 VDC power supply Ethern...

Page 4: ...age at ni com Note The plated mounting holes are all connected to P1 the ground lug Connect P1 or one of the plated mounting holes securely to earth ground Refer to the Understanding Ground Connections section for cautions about current loops through the grounding lug Figure 2 shows the dimensions of the NI sbRIO 961x 9612XT 963x 9632XT 964x 9642XT Artisan Technology Group Quality Instrumentation ...

Page 5: ...1 91 0 625 15 88 1 107 28 12 0 000 0 2 091 53 11 4 017 102 03 5 001 127 03 6 927 175 95 7 911 200 94 0 574 14 58 0 110 2 79 Minimum Clearance Needed Below Board 2 mm Clearance Required Above This Capacitor 0 651 16 54 0 327 8 31 0 000 0 2 440 61 98 4 100 104 14 0 000 0 0 000 0 00 0 125 3 18 0 275 6 99 2 mm Clearance Required Above This Capacitor 4 400 111 76 5 415 137 54 5 550 140 97 0 450 11 43 0...

Page 6: ...ies modules do not use mounting hardware larger than 0 240 in 6 1 mm in diameter and maintain an air gap of at least 0 200 in 5 0 mm from the modules to anything else 5 550 140 97 8 200 208 28 0 000 0 0 000 0 5 860 148 84 6 160 156 46 7 410 188 21 8 460 214 88 8 Ø 0 125 3 18 2 885 73 28 2 514 63 86 4 785 121 55 4 685 119 00 4 591 116 60 7 641 194 08 6 442 163 63 3 340 84 84 4 859 123 42 0 226 5 74...

Page 7: ... 5 J6 24 V Digital Input sbRIO 964x 9642XT Only 6 J8 Connector for C Series Module 1 7 J5 24 V Digital Output sbRIO 964x 9642XT Only 8 P4 3 3 V Digital I O 9 Backup Battery 10 P2 3 3 V Digital I O 11 J2 RJ 45 Ethernet Port 12 J1 RS 232 Serial Port 13 DIP Switches 14 Reset Button 15 P1 Ground Lug 16 LEDs 17 J3 Power Connector 18 P3 3 3 V Digital I O 19 P5 3 3 V Digital I O 17 16 11 10 13 14 15 9 19...

Page 8: ... plug 0 318 in 8 08 mm high with 4 40 jacksockets Tyco Electronics 5747840 6 P2 P3 P4 P5 J7 50 pin polarized header plug 0 100 0 100 in 2 54 2 54 mm 3M N2550 6002RB 3M 8550 4500PL J5 37 pin DSUB plug with 4 40 jacksockets FCI D37P24B6GV00LF FCI D37S24B6GV00 J6 34 pin polarized header plug 0 100 0 100 in 2 54 2 54 mm 3M N2534 6002RB 3M 8534 4500PL NI sbRIO 964x 9642XT Only Use Samtec connector ESW ...

Page 9: ...GND D GND D GND D GND D GND Port5 DIO1 Port5 DIO2 Port5 DIO4 Port5 DIO5 Port5 DIO6 Port5 DIO7 Port5 DIO0 Port5 DIO3 Port5 DIO8 Port6 DIO9 Port6 DIO0 Port6 DIO1 Port6 DIO2 Port6 DIO3 Port6 DIO4 Port6 DIO5 Port6 DIO6 Port6 DIO7 Port6 DIO8 Port2 DIO4 Port2 DIO5 Port2 DIO6 Port2 DIO7 Port2 DIO8 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 ...

Page 10: ...ort7 DIO6 Port7 DIO7 Port8 DIO9 Port8 DIO0 Port8 DIO1 Port8 DIO2 Port7 DIO5 Port7 DIO8 Port8 DIO3 Port8 DIO4 Port8 DIO5 Port8 DIO6 Port8 DIO7 Port8 DIO8 Port9 DIO9 Port9 DIO0 Port9 DIO1 Port9 DIO2 Port9 DIO3 Port9 DIO4 Port9 DIO5 Port9 DIO6 Port9 DIO7 Port9 DIO8 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 ...

Page 11: ... Port0 DIO2 Port0 DIO4 Port0 DIO5 Port0 DIO6 Port0 DIO7 Port0 DIO0 Port0 DIO3 Port0 DIO8 Port1 DIO9 Port1 DIO0 Port1 DIO1 Port1 DIO2 Port1 DIO3 Port1 DIO4 Port1 DIO5 Port1 DIO6 Port1 DIO7 Port1 DIO8 Port2 DIO9 Port2 DIO0 Port2 DIO1 Port2 DIO2 Port2 DIO3 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pin 1...

Page 12: ...ND Port7 DIO1 Port7 DIO2 Port3 DIO9 Port3 DIO0 Port3 DIO1 Port3 DIO2 Port7 DIO0 Port7 DIO3 Port3 DIO3 Port3 DIO4 Port3 DIO5 Port3 DIO6 Port3 DIO7 Port3 DIO8 Port4 DIO9 Port4 DIO0 Port4 DIO1 Port4 DIO2 Port4 DIO3 Port4 DIO4 Port4 DIO5 Port4 DIO6 Port4 DIO7 Port4 DIO8 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 ...

Page 13: ...O GND AO GND AO GND AO GND AI GND AI GND AI1 AI2 AI GND AI12 AI5 AI6 AI8 AI11 AI15 AI GND AI24 AI17 AI18 AI27 AI GND AI28 AI21 AI22 AI31 AI SENSE AO3 AO2 AO1 AO0 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pin 50 Pin 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisa...

Page 14: ...ly DI0 DI2 DI4 DI6 DI8 DI10 DI12 DI14 DI16 DI18 DI20 DI22 DI24 DI26 DI28 DI30 D GND D GND DI3 DI5 DI9 DIa11 DI13 DI15 DI1 DI7 DI17 DI19 DI21 DI23 DI25 DI27 DI29 DI31 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pin 1 Pin 34 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 15: ... 1 Pin 37 DO31 DO30 DO29 DO28 DO27 DO26 DO25 DO24 Vsup Vsup DO23 DO22 DO21 DO20 DO19 DO18 DO17 DO16 D GND DO15 DO14 DO13 DO12 DO11 DO10 DO9 DO8 Vsup Vsup DO7 DO6 DO5 DO4 DO3 DO2 DO1 DO0 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 DSR RTS CTS RI DCD RXD TXD DTR GND 1 2 3 4 5 6 7 8 9 Artisan Technology Group Quality Instrumentation Guaranteed...

Page 16: ... should match current flowing in To verify correct grounding of the NI sbRIO device make sure current flowing into the power connector J3 equals the current flowing out of power connector J3 These currents should be measured with a current probe after final assembly of the end product and any current differences investigated and removed All external power supplies should have their connected to a ...

Page 17: ...e Power Requirements section of this document but the actual power requirement depends on how the device is physically configured programmed and used To determine the power requirement of your application you must measure the power consumption during execution and add 20 to your estimates to account for transient and startup conditions Note Select a high quality power supply with less than 20 mV r...

Page 18: ...4 V Digital Output NI sbRIO 964x 9642XT Only and Specifications sections for more information about powering digital output channels Powering On the NI sbRIO Device When you apply power to the NI sbRIO device the device runs a power on self test POST During the POST the Power and Status LEDs turn on When the Status LED turns off the POST is complete If the LEDs do not behave in this way when the s...

Page 19: ...O device has an RS 232 serial port to which you can connect devices such as displays or input devices Use the Serial VIs to read from and write to the serial port from a LabVIEW RT application For more information about using the Serial VIs refer to the Serial VIs and Functions topic of the LabVIEW Help Using the Internal Real Time Clock The system clock of the NI sbRIO device gets the date and ti...

Page 20: ...IO device launches only the essential services required for updating its configuration and installing software The LabVIEW Real Time engine does not launch Push the SAFE MODE switch to the ON position if the software on the NI sbRIO device is corrupted Even if the switch is not in the ON position if there is no software installed on the device the device automatically boots into safe mode The SAFE...

Page 21: ...vice in MAX Refer to the Resetting the Network Configuration of the NI sbRIO Device section for more information about resetting the IP address NO APP Switch Push the NO APP switch to the ON position to prevent a LabVIEW RT startup application from running at startup If you want to permanently disable a LabVIEW RT application from running at startup you must disable it in LabVIEW To run an applica...

Page 22: ...e processor The FPGA continues to run unless you select the Autoload VI on device reboot boot option Refer to the Boot Options section for more information Understanding LED Indications Figure 15 NI sbRIO Device LEDs FPGA LED You can use the FPGA LED to help debug your application or easily retrieve application status Use the LabVIEW FPGA Module and NI RIO software to define the FPGA LED to meet t...

Page 23: ...rs when an attempt to upgrade the software is interrupted Reinstall software on the device Refer to the Measurement Automation Explorer Help for information about installing software on the device 3 The device is in safe mode because the SAFE MODE DIP switch is in the ON position Refer to the Configuring DIP Switches section for information about the SAFE MODE DIP switch 4 The device software has ...

Page 24: ...plete the following steps to restore the device to the factory network settings 1 Move the IP RESET DIP switch to the ON position 2 Press the Reset button 3 Move the IP RESET switch to the OFF position The network settings are restored You can reconfigure the settings in MAX from a computer on the same subnet Refer to the Measurement Automation Explorer Help for more information about configuring ...

Page 25: ...voltage conditions high current flows through R1 and into the protection diodes High current causes internal heating in the posistor which increases the resistance and limits the current Refer to the Specifications section for current limiting and resistance values Drive Strength The NI sbRIO devices are tested with all 110 DIO channels driving 3 mA DC loads for a total of 330 mA sourcing from the...

Page 26: ... to the internal 5 V power plane of the NI sbRIO device The 5 V source has current limiting and overvoltage clamps Nevertheless sudden current steps and noisy loads can inject high frequency transients into the power planes of the device Such transients can cause intermittent failures in the digital timing and lead to unexpected behavior Add filters and or additional current limiting between the e...

Page 27: ...for One Analog Channel The remainder of this section provides a brief discussion of possible analog input configurations For a more in depth discussion and examples refer to the Analog Input chapter of the M Series User Manual on ni com Differential Measurement Configurations You can use a differential measurement configuration to attain more accurate measurements and less noise A differential mea...

Page 28: ...ble 4 Differential Pairs Channel Signal Signal Channel Signal Signal 0 AI0 AI8 16 AI16 AI24 1 AI1 AI9 17 AI17 AI25 2 AI2 AI10 18 AI18 AI26 3 AI3 AI11 19 AI19 AI27 4 AI4 AI12 20 AI20 AI28 5 AI5 AI13 21 AI21 AI29 6 AI6 AI14 22 AI22 AI30 7 AI7 AI15 23 AI23 AI31 AI AI AI GND Grounded Signal Source AI AI AI GND Floating Signal Source Rb Rb Rb 100 kΩ 1 MΩ Artisan Technology Group Quality Instrumentation...

Page 29: ...while reducing noise more effectively than with an RSE connection configuration This configuration provides remote sense for the negative input of the programmable gain instrumentation amplifier PGIA that is shared by all channels configured for NRSE mode The behavior of this configuration is similar to the behavior of RSE connections but it provides improved noise rejection Figure 20 shows how to...

Page 30: ...l has a digital to analog converter that produces a voltage signal Each channel also has overvoltage and short circuit protection Refer to the Specifications section for information about the overvoltage and short circuit protection Figure 21 shows the analog output circuitry for one channel Figure 21 Analog Output Circuitry for One Channel When you apply power to the NI sbRIO device analog output...

Page 31: ...or a pinout of connector J6 The integrated digital input of the NI sbRIO device is similar to that of the NI 9425 but there is no isolation The 24 V digital input channels are sinking inputs meaning that when the device drives a current or applies a voltage to the DI pin the pin provides a path to D GND D GND is the current return path for sourcing digital input devices The NI sbRIO 964x 9642XT in...

Page 32: ...information about ON and OFF states Integrated 24 V Digital Output NI sbRIO 964x 9642XT Only Connector J5 of the NI sbRIO 964x 9642XT provides connections for 32 current sourcing digital output channels Refer to the I O and Other Connectors on the NI sbRIO Device section for a pinout of connector J5 The DO pin of the channel drives current or applies voltage to a connected device You can directly ...

Page 33: ...gure 25 You must turn all parallel channels on and off simultaneously so that the current on any single channel cannot exceed the 250 mA rating You must also select heavier cabling for the connection between the negative terminal of the device and the negative terminal of the power supply for the device Refer to Figure 25 and use heavier cabling where indicated by heavier traces Figure 25 Increasi...

Page 34: ...or driving up to 1 5 A For example for four transistors each driving 1 5 A use a 2 W heat sink Table 5 shows the channels associated with the output transistors 1 The 20 A total current limit is based on the maximum current rating of the DSUB connector pins 5 A multiplied by 4 the number of Vsup pins Table 5 Transistors Associated with DO Channels DO Channels Transistor 0 1 U49 2 3 U50 4 5 U51 6 7...

Page 35: ...lting from short circuits Caution The NI sbRIO 964x 9642XT can be damaged under overvoltage and reverse bias voltage conditions Check the voltage specifications for all devices that you connect to the NI sbRIO 964x 9642XT Excessive current through a DO pin causes the channel to go into an overcurrent state In an overcurrent state the channel cycles off and on until the short circuit is removed or ...

Page 36: ...0BaseTX Ethernet Compatibility IEEE 802 3 Communication rates 10 Mbps 100 Mbps auto negotiated Maximum cabling distance 100 m segment RS 232 DTE Serial Port Baud rate support Arbitrary Maximum baud rate 115 200 bps Data bits 5 6 7 8 Stop bits 1 2 Parity Odd Even Mark Space None Flow control RTS CTS XON XOFF DTR DSR None Processor Speed NI sbRIO 9611 9631 9641 266 MHz NI sbRIO 9612 9632 9642 and NI...

Page 37: ...nter the Info Code SSDBP Xilinx Spartan 3 Reconfigurable FPGA Number of logic cells NI sbRIO 9611 9631 9641 17 280 NI sbRIO 9612 9632 9642 and NI sbRIO 96x2XT 46 080 Available embedded RAM NI sbRIO 9611 9631 9641 432 kbits NI sbRIO 9612 9632 9642 and NI sbRIO 96x2XT 720 kbits 3 3 V Digital I O Number of DIO channels 110 Maximum tested current per channel 3 mA Maximum total current all lines 330 mA...

Page 38: ...vervoltage NI sbRIO 961x 963x 964x at 20 to 55 C 20 V NI sbRIO 96x2XT at 20 to 85 C 20 V at 40 to 20 C 7 V Posistor PRG18BB330MS1RB from Murata Maximum peak abnormal condition current 760 mA Maximum hold current at 25 C 36 mA Maximum hold current at 70 C 20 mA Maximum hold current at 85 C NI sbRIO 96x2XT only 3 mA Trip current at 25 C 71 mA Resistance at 25 C 33 Ω 20 Artisan Technology Group Quali...

Page 39: ...rature characteristics typical curve Resistance Temperature Characteristics Typical Curve Resistance Change R R25 Temperature C 40 20 0 20 40 60 80 100 120 140 160 1000 100 10 1 0 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 40: ...ut coupling DC Nominal input ranges 10 V 5 V 1 V 0 2 V Minimum overrange for 10 V range 4 Maximum working voltage for analog inputs signal common mode Each channel must remain within 10 4 V of common Input impedance AI to AI GND Powered on 10 GΩ in parallel with 100 pF Powered off overload 1 2 kΩ min Input bias current 100 pA Crosstalk at 100 kHz Adjacent channels 65 dB Non adjacent channels 70 dB...

Page 41: ... ppm of Step Size 100 Ω 1 kΩ 2 kΩ 5 kΩ 10 kΩ AI 0 31 Small Signal Bandwidth 1 k 10 k 100 k 1000 k 10000 k Frequency Hz Normalized Signal Amplitude dB 14 12 10 8 6 4 2 0 2 0 2 V Range 10 V Range 5 V Range 1 V Range AI 0 31 CMRR 0 20 40 60 80 100 120 10 100 1 k 10 k 100 k Frequency Hz CMRR dB Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 42: ...nts which are stored in an onboard EEPROM Values are valid for a two year period between external calibrations Accuracy summary Nominal Range V Typical Scaling Coefficient μV LSB 10 324 5 5 162 2 1 32 45 0 2 6 49 Nominal Range V Absolute Accuracy at Full Scale within 5 C of Last Internal Calibration μV Absolute Accuracy at Full Scale 20 to 55 C mV XT Devices Only Absolute Accuracy at Full Scale 40...

Page 43: ...t channels is determined using the following assumptions TempChangeFromLastExternalCal 45 C TempChangeFromLastInternalCal 5 C NumberOfReadings 100 CoverageFactor 3 σ For example on the 10 V range the absolute accuracy at full scale is as follows GainError 94 ppm 23 ppm 5 5 ppm 45 GainError 434 ppm OffsetError 20 ppm 49 ppm 5 76 ppm OffsetError 341 ppm Nominal Range V Residual Gain Error ppm of Rea...

Page 44: ...mber of channels 4 analog output channels DAC resolution 16 bits Type of DAC String Output range 10 V Operating voltage Nominal 10 7 V Minimum 10 3 V Maximum 11 V Current drive 3 mA per channel Output impedance 0 1 Ω Accuracy Stability Offset drift 80 μV C Gain drift 6 ppm C Measurement Conditions Percent of Reading Gain Error Percent of Range Offset Error Calibrated max 40 to 85 C 0 35 0 75 Calib...

Page 45: ...ls in use 7 5 μs Four channels in use 9 5 μs Noise Updating at 100 kS s 600 μVrms Not updating 260 μVrms Slew rate 4 V μs Crosstalk 76 dB Settling time 100 pF load to 1 LSB FS step 20 μs 3 V step 10 μs 0 1 V step 8 μs Glitch energy 256 steps worst case 2 mV for 2 μs Capacitive drive 1 500 pF min Monotonicity 16 bits Differential nonlinearity 1 to 2 LSBs max Integrated nonlinearity endpoint 16 LSBs...

Page 46: ...7 μs max 24 V Digital Output NI sbRIO 964x 9642XT Only Number of channels 32 digital output channels Output type Sourcing Output voltage V0 Vsup I0R0 Input voltage from external power supply 6 35 VDC Continuous output current I0 on each channel No heat sinks 250 mA max With external heat sinks added3 1 5 A max 1 Setup time is the amount of time input signals must be stable before you can read from...

Page 47: ...mA max Maximum update rate 40 µs max Propagation delay 500 μs max Power Limits Caution Exceeding the power limits may cause unpredictable behavior by the device 5 V pins P2 P3 P4 P5 5 V 5 2 A max shared with C Series modules Power Requirements The NI sbRIO device requires a power supply connected to connector J3 Refer to Figure 4 for the location of J3 Refer to the Powering the NI sbRIO Device sec...

Page 48: ...r is the consumption by installed board only C Series modules Note You must add 20 to the calculated or measured total power requirement to account for transient and startup conditions Maximum Pint NI sbRIO 961x 9612XT 7 50 W NI sbRIO 963x 9632XT 7 75 W NI sbRIO 964x 9642XT 8 00 W Maximum PDIO 1 28 W PDIO Total DIO Current 3 3 V 0 85 Maximum P5V 11 1 W P5V Total 5 V Output Current 5 V 0 9 Maximum ...

Page 49: ...DIO 1 28 W P5V 0 00 W Adding 20 for transient conditions 9 88 W 1 2 11 86 W Total power requirement 11 86 W Backup battery 3 V lithium coin cell BR2032 40 to 85 C Safety Voltages Connect only voltages that are within this limit V terminal to C terminal 35 VDC max Measurement Category I Measurement Category I is for measurements performed on circuits not directly connected to the electrical distrib...

Page 50: ...e cycle all products must be sent to a WEEE recycling center For more information about WEEE recycling centers National Instruments WEEE initiatives and compliance with WEEE Directive 2002 96 EC on Waste and Electronic Equipment visit ni com environment weee Battery Replacement and Disposal Battery Directive This device contains a long life coin cell battery If you need to replace it use the Retur...

Page 51: ...2 40 to 85 C Operating humidity IEC 60068 2 56 10 to 90 RH noncondensing Storage humidity IEC 60068 2 56 5 to 95 RH noncondensing Maximum altitude 2 000 m Pollution Degree IEC 60664 2 Indoor use only Physical Characteristics Torque for screw terminals on J3 0 5 to 0 6 N m 4 4 to 5 3 lb in Weight NI sbRIO 961x 9612XT 266 5 g 9 4 oz NI sbRIO 963x 9632XT 269 3 g 9 5 oz NI sbRIO 964x 9642XT 292 0 g 10...

Page 52: ... Wiring Connections Pin Connector 1 Connector 2 Normal Connector 2 Crossover 1 white orange white orange white green 2 orange orange green 3 white green white green white orange 4 blue blue blue 5 white blue white blue white blue 6 green green orange 7 white brown white brown white brown 8 brown brown brown Connector 1 Connector 2 Pin 1 Pin 1 Pin 8 Pin 8 Artisan Technology Group Quality Instrument...

Page 53: ...4 National Instruments also has offices located around the world to help address your support needs For telephone support in the United States create your service request at ni com support and follow the calling instructions or dial 512 795 8248 For telephone support outside the United States contact your local branch office Australia 1800 300 800 Austria 43 662 457990 0 Belgium 32 0 2 757 0020 Br...

Page 54: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...